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Do not spin the bearing with compressed air because this will damage the bearing surfaces. 4 глава





 

 

2 - 8


ENGINE SPECIFICATIONS SPEC

 

Item Standard Limit
     
Crankshaft    
Width A 50.00 ~ 50.60 mm (1.969 ~ 1.992 in) ----
Width B 118.55 ~ 118.60 mm (4.667 ~ 4.669 in) ----
Maximum runout C ---- 0.03 mm
    (0.0012 in)
Big end side clearance D 0.160 ~ 0.262 mm (0.0063 ~ 0.0103 in) ----
Big end radial clearance E 0.026 ~ 0.050 mm (0.0010 ~ 0.0020 in) ----
Crankshaft-journal-to-crankshaft- 0.040 ~ 0.082 mm (0.0016 ~ 0.0032 in) ----
journal-bearing clearance    
Bearing color code 1.Blue 2.Black 3.Brown 4.Green ----
     
Balancer    
Balancer drive method Piston ----
     
Clutch    
Clutch type Wet, multiple disc automatic ----
Clutch release method Automatic ----
Friction plates    
Thickness 2.75 ~ 3.05 mm (0.108 ~ 0.120 in) 2.65 mm
    (0.104 in)
Plate quantity   ----
Clutch plate 1    
Thickness 1.30 ~ 1.50 mm (0.05 ~ 0.06 in) ----
Plate quantity   ----
Maximum warpage ---- 0.10 mm
    (0.0039 in)
Clutch plate 2    
Thickness 1.80 ~ 2.00 mm (0.07 ~ 0.08 in) ----
Plate quantity   ----
Maximum warpage ---- 0.20 mm
    (0.0079 in)
Clutch springs    
Free length 25.9 mm (1.02 in) 25.4 mm
    (1.00 in)
Spring quantity   ----
     


 

 

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  ENGINE SPECIFICATIONS   SPEC    
               
             
Item   Standard     Limit  
               
Clutch damper springs 1              
Height   3.30 mm (0.13 in)   2.90 mm  
          (0.11 in)  
Spring quantity         ----  
Clutch damper spring 2              
Height   4.70 mm (0.19 in)   4.40 mm  
          (0.17 in)  
Spring quantity         ----  
               
V-belt              
V-belt width   32.0 mm (1.26 in)   30.5 mm  
          (1.20 in)  
               
Transmission              
Transmission type   V-belt automatic   ----  
Primary reduction system   Spur gear/helical gear   ----  
Primary reduction ratio   52/32 Ч 36/22 (2.659)     ----  
Secondary reduction system   Chain drive   ----  
Secondary reduction ratio   41/25 Ч 40/29 (2.262)     ----  
Operation   Centrifugal automatic type   ----  
Maximum main axle runout   ----     0.08 mm  
          (0.0031 in)  
Maximum drive axle runout   ----     0.08 mm  
          (0.0031 in)  
           
Air filter type   Dry element   ----  
               
Fuel pump              
Pump type   Electrical   ----  
Model/manufacturer   5VU/AISAN   ----  
Consumption amperage (max.)   1.9 A   ----  
Output pressure   246 ~ 254 kPa   ----  
    (2.46 ~ 2.54 kg/cm2, 35.0 ~ 36.1 psi)        
Electronic fuel injection              
Model   1100-87B60/1100-87B70   ----  
Manufacturer   AISAN   ----  
               
Throttle body              
Type/quantity   ACW31/1   ----  
Manufacturer   MIKUNI   ----  
ID mark   5VU1 00   ----  
Throttle cable free play (at the flange   3 ~ 5 mm (0.12 ~ 0.20 in)   ----  
of the throttle grip)              
               


 

 

2 - 10

               
  CHASSIS SPECIFICATIONS   SPEC    
               
CHASSIS SPECIFICATIONS              
             
               
Item   Standard       Limit  
               
Frame              
Frame type   Diamond   ----  
Caster angle   28°   ----  
Trail   95 mm (3.74 in)   ----  
               
Front wheel              
Wheel type   Cast wheel   ----  
Rim              
Size   14M/C Ч MT3.50   ----  
Material   Aluminum   ----  
Wheel travel   120 mm (4.72 in)   ----  
Wheel runout              
Maximum radial wheel runout   ----     1 mm  
          (0.04 in)  
Maximum lateral wheel runout   ----     0.5 mm  
          (0.02 in)  
Wheel axle bending limit   ----     0.25 mm  
          (0.01 in)  
               
Rear wheel              
Wheel type   Cast wheel   ----  
Rim              
Size   15M/C Ч MT5.00   ----  
Material   Aluminum   ----  
Wheel travel   117 mm (4.61 in)   ----  
Wheel runout              
Maximum radial wheel runout   ----     1 mm  
          (0.04 in)  
Maximum lateral wheel runout   ----     0.5 mm  
          (0.02 in)  
Wheel axle bending limit   ----     0.25 mm  
          (0.01 in)  
               
Front tire              
Tire type   Tubeless   ----  
Size   120/70R14 M/C 55H   ----  
Model/manufacturer   TH01F/BRIDGESTONE   ----  
    D252F/DUNLOP   ----  
Tire pressure (cold)              
0 ~ 90 kg (0 ~ 198 lbs)   225 kPa (2.25 kgf/cm2, 33 psi)   ----  
90 kg (198 lbs) ~ maximum load   225 kPa (2.25 kgf/cm2, 33 psi)   ----  
High-speed riding   225 kPa (2.25 kgf/cm2, 33 psi)   ----  
Minimum tire tread depth   ----     1.6 mm  
          (0.06 in)  
               


 

2 - 11


             
  CHASSIS SPECIFICATIONS   SPEC      
             
           
Item Standard     Limit
             
Rear tire            
Tire type Tubeless ----    
Size 160/60R15 M/C 67H ----    
Model/manufacturer TH01R/BRIDGESTONE ----    
  D252/DUNLOP ----    
Tire pressure (cold)            
0 ~ 90 kg (0 ~ 198 lbs) 250 kPa (2.50 kgf/cm2, 36 psi) ----    
90 kg (198 lbs) ~ maximum load 280 kPa (2.80 kgf/cm2, 41 psi) ----    
High-speed riding 250 kPa (2.50 kgf/cm2, 36 psi) ----    
Minimum tire tread depth ----   1.6 mm
      (0.06 in)
             
Front brakes            
Brake type Dual-disc brake ----    
Operation Right-hand operation ----    
Recommended fluid DOT 4 ----    
Brake discs            
Diameter Ч thickness 267.0 Ч 4.0 mm (10.51 Ч 0.16 in) ----    
Minimum thickness ----   3.5 mm
      (0.14 in)
Maximum deflection ----   0.12 mm
      (0.0047 in)
Brake pad lining thickness 6.2 mm (0.24 in)   0.8 mm
      (0.03 in)

 

Master cylinder inside diameter 14.00 mm (0.55 in) ----
Caliper cylinder inside diameter 30.16 mm (1.19 in) ----
  and 25.40 mm (1.00 in)  
     
Rear brake    
Brake type Single-disc brake ----
Operation Left-hand operation ----
Recommended fluid DOT4 ----
Brake discs    
Diameter Ч thickness 267.0 Ч 5.0 mm (10.51 Ч 0.20 in) ----
Minimum thickness ---- 4.5 mm
    (0.18 in)
Maximum deflection ---- 0.15 mm
    (0.0059 in)
Brake pad lining thickness 8.3 mm (0.33 in) 0.8 mm
    (0.03 in)

 

Master cylinder inside diameter 12.7 mm (0.50 in) ----
Caliper cylinder inside diameter 38.10 mm (1.50 in) ----

 


 

2 - 12


CHASSIS SPECIFICATIONS SPEC

 

Item Standard Limit
     
Front suspension    
Type Telescopic fork ----
Front fork type Coil spring/oil damper ----
Front fork travel 120.0 mm (4.72 in) ----
Fork spring free length 405.0 mm (15.94 in) 400.0 mm
    (15.75 in)
Installed length 400.0 mm (15.75 in) ----
Collar length 145.0 mm (5.71 in) ----
Spring rate (K1) 15.60 N/mm (1.59 kg/mm, 89.08 lb/in) ----
Spring rate (K2) 23.60 N/mm (2.41 kg/mm, 134.76 lb/in) ----
Spring stroke (K1) 0 ~ 80.0 mm (0 ~ 3.15 in) ----
Spring stroke (K2) 80.0 ~ 120.0 mm (3.15 ~ 4.72 in) ----
Optional spring available No ----
Recommended oil Fork oil 7.5 W or equivalent ----
Quantity 0.512 L (0.451 Imp qt, 0.541 US qt) ----
Level 109.0 mm (4.29 in) ----
Inner tube outer diameter 41.0 mm (1.61 in) ----
Inner tube bending limit ---- 0.2 mm
    (0.01 in)
     
Steering    
Steering bearing type Angular ball bearing ----
Lock-to-lock angle (left) 38.5° ----
Lock-to-lock angle (right) 38.5° ----
     
Rear suspension    
Suspension type Swingarm ----
Rear shock absorber assembly type Coil spring/gas-oil damper ----
Rear shock absorber assembly travel 43.0 mm (1.69 in) ----
Spring    
Free length 191.2 mm (7.53 in) ----
Installed length 180.0 mm (7.09 in) ----
Spring rate (K1) 225.60 N/mm ----
  (23.00 kg/mm, 1,288.18 lb/in)  
Spring rate (K2) 294.00 N/mm ----
  (29.98 kg/mm, 1,678.74 lb/in)  
Spring stroke (K1) 0 ~ 28.8 mm (0 ~ 1.13 in) ----
Spring stroke (K2) 28.8 ~ 43.0 mm (1.31 ~ 1.69 in) ----
Optional spring available No ----
Standard spring preload gas/air pres- 4,900 kPa (49.0 kg/cm2, 696.9 psi) ----
sure    
     

 

 

2 - 13


               
  CHASSIS SPECIFICATIONS   SPEC    
               
               
Item   Standard       Limit  
               
Swingarm              
Free play (at the end of the swing-              
arm)              
Radial   ----     1.0 mm  
          (0.04 in)  
Axial   ----     1.0 mm  
          (0.04 in)  
               
Secondary drive chain              
Model/manufacturer   23RH303.5-82ASM/Borg warner   ----  
Link quantity       ----  
               
Primary drive chain              
Model/manufacturer   89HV302.5RCF-66/Borg warner   ----  
Link quantity       ----  
               

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