Periodic Maintenance and lubrication chart

 

NOTE:

• The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead.

• From 50000 km, repeat the maintenance intervals starting from 10000 km.

 

• Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.

 

NO.	ITEM	CHECK OR MAINTENANCE JOB	ODOMETER READING (Ч1000 km)	ANNUAL
						CHECK
	*	Fuel line	• Check fuel hoses for cracks or damage.		√	√	√		√	√
(See page 3-37.)
		Spark plugs	• Check condition.		√		√
		• Clean and regap.
	(See page 3-25.)
		• Replace.			√			√
	*	Valves	• Check valve clearance.			Every 40000 km
		(See page 3-11.)	• Adjust.
		Air filter element	• Clean.		√		√
	(See page 3-34.)	• Replace.			√			√
		V-belt case air fil-	• Clean.		√		√
	*	ter elements
• Replace.			√			√
		(See page 3-35.)
		Front brake	• Check operation, fluid level and vehicle for fluid	√	√	√	√		√	√
	*	(See page 3-47,	leakage.
		3-48.)	• Replace brake pads.		Whenever worn to the limit
		Rear brake	• Check operation, fluid level and vehicle for fluid	√	√	√	√		√	√
	*	(See page 3-47,	leakage.
		3-48.)	• Replace brake pads.		Whenever worn to the limit
		Rear brake lock	• Check operation.	√	√	√	√		√	√
	(See page 3-46.)	• Adjust.
	*	Brake hoses	• Check for cracks or damage.		√	√	√		√	√
(See page 3-48.)	• Replace.			Every 4 years
	*	Wheels	• Check runout and for damage.		√	√	√		√
(See page 3-59.)
			• Check tread depth and for damage.
	*	Tires	• Replace if necessary.		√	√	√		√	√
(See page 3-57.)	• Check air pressure.
			• Correct if necessary.
	*	Wheel bearings	• Check bearing for looseness or damage.		√	√	√		√
(See page 4-8.)

 

3 - 1

PERIODIC MAINTENANCE AND LUBRICATION CHART

CHK

ADJ

NO.

ITEM

CHECK OR MAINTENANCE JOB

ODOMETER READING (Ч1000 km)

ANNUAL

CHECK

*

Steering bearings

• Check bearing play and steering for roughness.

√

√

√

√

√

(See page 4-86.)

• Lubricate with lithium-soap-based grease.

Every 20000 km

*

Chassis fasteners

• Make sure that all nuts, bolts and screws are

√

√

√

√

√

(See page 2-22.)

properly tightened.

Sidestand, center-

stand

• Check operation.

√

√

√

√

√

(See page 3-60,

• Lubricate.

3-61.)

*

Sidestand switch

• Check operation.

√

√

√

√

√

√

(See page 8-5.)

*

Front fork

• Check operation and for oil leakage.

√

√

√

√

(See page 3-56.)

Shock absorber

• Check operation and shock absorber for oil leak-

*

assembly

√

√

√

√

age.

(See page 4-91.)

Electronic fuel

*

injection

• Adjust engine idling speed and synchronization.

√

√

√

√

√

√

(See page 3-17,

3-22.)

Engine oil

• Change.

√

When the oil change indicator flashes

(every 5000 km)

(See page 3-30.)

• Check oil level and vehicle for oil leakage.

Every 5000 km

√

Engine oil filter

cartridge

• Replace.

√

√

√

(See page 3-30.)

Cooling system

• Check coolant level and vehicle for coolant leak-

√

√

√

√

√

*

(See page 3-39,

age.

3-40, 3-41.)

• Change.

Every 3 years

Chain drive oil

• Check vehicle for oil leakage.

(See page 3-43,

√

√

√

√

• Change.

3-44.)

*

V-belt

• Replace.

When the V-belt replacement indicator flashes

(See page 5-63.)

(every 20000 km)

Front and rear

*

brake switches

• Check operation.

√

√

√

√

√

√

(See page 8-5.)

Moving parts and

cables

• Lubricate.

√

√

√

√

√

(See page 3-60.)

Throttle grip hous-

• Check operation and free play.

*

ing and cable

• Adjust the throttle cable free play if necessary.

√

√

√

√

√

(See page 3-23.)

• Lubricate the throttle grip housing and cable.

Lights, signals and

*

switches

• Check operation.

√

√

√

√

√

√

(See page 3-71,

• Adjust headlight beam.

8-5.)

NOTE:

● The air filter needs more frequent service if you are riding in unusually wet or dusty areas.

 

● Hydraulic brake service

 

• Regularly check and, if necessary, correct the brake fluid level.

 

• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid.

• Replace the brake hoses every four years and if cracked or damaged.

 

 

3 - 2

 

SEAT

 

SEAT

CHK

ADJ

 

 

 

 

 

Order	Job/Part	Q’ty	Remarks
	Removing the seat		Removing the parts in the order listed.
	Fuel lid
	Seat
			For installation, reverse the removal pro-
			cedure.

 

3 - 3

 

COVER AND PANEL

 

COVER AND PANEL

 

FRONT COWLING

CHK

ADJ

 

Order	Job/Part	Q’ty	Remarks
	Removing the front cowling		Removing the parts in the order listed.
	Footrest board mat (left and right)
	Front side cover moulding (left and
	right)
	Rearview mirror (left and right)
	Front cowling upper cover
	Windshield
	Front cowling inner panel
	Headlight sub-wire harness coupler		Disconnect.
	Front cowling
			For installation, reverse the removal pro-
			cedure.

 

 

3 - 4

 

COVER AND PANEL

 

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