Front brake master cylinder

Order	Job/Part	Q’ty	Remarks

	Removing the front brake master		Remove the parts in the order listed.
	cylinder
	Upper handlebar cover		Refer to “HANDLEBAR”.
	Brake fluid		Drain.
	Brake master cylinder reservoir cap
	Brake master cylinder reservoir dia-
	phragm holder
	Brake master cylinder reservoir dia-
	phragm
	Brake lever
	Front brake light switch connector		Disconnect.

4 - 32

FRONT AND REAR BRAKES ^CHAS

Order	Job/Part	Q’ty		Remarks

	Union bolt			Refer to “DISASSEMBLING THE

	Brake hose			FRONT BRAKE MASTER CYLINDER”
	Copper washer			and “ASSEMBLING AND INSTALLING

	Brake master cylinder holder			THE FRONT BRAKE MASTER CYLIN-
	Brake master cylinder			DER”.

	Front brake light switch
			For installation, reverse the removal pro-
			cedure.

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FRONT AND REAR BRAKES ^CHAS

Order	Job/Part	Q’ty	Remarks

	Disassembling the front brake mas-		Remove the parts in the order listed.
	ter cylinder
	Dust boot
	Circlip
	Brake master cylinder kit
	Brake master cylinder body
			For assembly, reverse the disassembly
			procedure.

4 - 34

FRONT AND REAR BRAKES ^CHAS

REAR BRAKE MASTER CYLINDER

Order	Job/Part	Q’ty	Remarks

	Removing the rear brake master cyl-		Remove the parts in the order listed.
	inder
	Upper handlebar cover		Refer to “HANDLEBAR”.
	Brake fluid		Drain.
	Brake master cylinder reservoir cap
	Brake master cylinder reservoir dia-
	phragm holder
	Brake master cylinder reservoir dia-
	phragm
	Brake lever
	Rear brake light switch connector		Disconnect.

4 - 35

FRONT AND REAR BRAKES ^CHAS

Order	Job/Part	Q’ty		Remarks

	Union bolt			Refer to “DISASSEMBLING THE REAR

	Brake hose
		BRAKE MASTER CYLINDER” and
	Copper washer
		“ASSEMBLING AND INSTALLING THE

	Brake master cylinder holder
		REAR BRAKE MASTER CYLINDER”.
	Brake master cylinder


	Rear brake light switch
			For installation, reverse the removal pro-
			cedure.

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FRONT AND REAR BRAKES ^CHAS

Order	Job/Part	Q’ty	Remarks

	Disassembling the rear brake mas-		Remove the parts in the order listed.
	ter cylinder
	Dust boot
	Circlip
	Brake master cylinder kit
	Brake master cylinder body
			For assembly, reverse the disassembly
			procedure.

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FRONT AND REAR BRAKES ^CHAS

EAS00588

DISASSEMBLING THE FRONT BRAKE

MASTER CYLINDER

NOTE:

Before disassembling the front brake master cylinder, drain the brake fluid from the entire brake system.

Ф Remove:

union bolt 1

copper washers 2

brake hoses 3

NOTE:

To collect any remaining brake fluid, place a container under the master cylinder and the end of the brake hose.

EAS00589

DISASSEMBLING THE REAR BRAKE

MASTER CYLINDER

NOTE:

Before disassembling the rear brake master cylinder, drain the brake fluid from the entire brake system.

Х Remove:

union bolt 1

copper washers 2

brake hose 3

NOTE:

To collect any remaining brake fluid, place a container under the master cylinder and the end of the brake hose.

4 - 38

FRONT AND REAR BRAKES ^CHAS

И	EAS00592
CHECKING THE FRONT AND REAR BRAKE

	MASTER CYLINDERS
	The following procedure applies to the both of
	the brake master cylinders.
	1. Check:
	• brake master cylinder 1
	Damage/scratches/wear → Replace.
	• brake fluid delivery passages
	(brake master cylinder body)
	Obstruction → Blow out with compressed
Й	air.

	И Front
	Й Rear