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Headlight does not come on turn signal does not come on




 

• Wrong headlight bulb • Faulty turn signal switch

 

• Too many electrical accessories • Faulty turn signal/hazard relay

 

• Hard charging • Burnt-out turn signal bulb

 

• Incorrect connection • Incorrect connection

 

• Improperly grounded circuit • Damaged or faulty wire harness

 

• Poor contacts (main or light switch) • Improperly grounded circuit

 

• Burnt-out headlight bulb • Faulty battery

 

HEADLIGHT BULB BURNT OUT • Blown, damaged or incorrect fuse

 

• Wrong headlight bulb TURN SIGNAL BLINKS SLOWLY

 

• Faulty battery • Faulty turn signal/hazard relay

 

• Faulty rectifier/regulator • Faulty main switch

 

• Improperly grounded circuit • Faulty turn signal switch

 

• Faulty main switch • Incorrect turn signal bulb

 

• Faulty light switch TURN SIGNAL REMAINS LIT

 

• Headlight bulb life expired • Faulty turn signal/hazard relay

 

TAIL/BRAKE LIGHT DOES NOT COME ON • Burnt-out turn signal bulb

 

• Wrong tail/brake light bulb TURN SIGNAL BLINKS QUICKLY

 

• Too many electrical accessories • Incorrect turn signal bulb

 

• Incorrect connection • Faulty turn signal/hazard relay

 

• Burnt-out tail/brake light bulb • Burnt-out turn signal bulb

 

TAIL/BRAKE LIGHT BULB BURNT OUT HORN DOES NOT SOUND

 

• Wrong tail/brake light bulb • Improperly adjusted horn

 

• Faulty battery • Damaged or faulty horn

 

• Incorrectly adjusted rear brake light switch • Faulty main switch

 

• Tail/brake light bulb life expired • Faulty horn switch

 

• Faulty battery

 

• Blown, damaged or incorrect fuse

 

• Faulty wire harness


 

9 - 5


 


 

XP500 2005 WIRING DIAGRAM


 

1 Crankshaft position sensor

 

2 A.C. magneto

 

3 Rectifier/regulator

 

4 Main switch

 

5 Immobilizer unit

 

6 Storage box light switch

 

7 Storage box light

 

8 Fuse box

 

9 Fuel injection system fuse

 

0 Backup fuse (storage box light, immobilizer unit and meter assembly)

 

A Signaling system fuse B Headlight fuse

 

C Ignition fuse

 

D Radiator fan motor fuse E Lighting system fuse

 

F Battery

 

G Main fuse

 

H Starter relay

 

I Starter motor

 

J Diode

 

K Starting circuit cut-off relay 1

 

L Fuel injection system relay

 

M Fuel pump

 

N Right handlebar switch

 

O Start switch

 

P Engine stop switch

 

Q Hazard switch

 

R Front brake light switch

 

S Sidestand switch

 

T ECU (engine)

 

U Ignition coil

 

V Spark plug

 

W Coolant temperature sensor

 

X Intake air temperature sensor

 

Y Fuel injector #1

 

Z Fuel injector #2

 

[ Intake air pressure sensor

\ O2 sensor

] Throttle position sensor _ Lean angle cut-off switch a Speed sensor

 

b Grip warmer switch (optional) c Grip warmer relay (optional) d Grip warmer (optional)

 

e Auxiliary DC jack fuse f Auxiliary DC jack

 

g Radiator fan motor relay h Radiator fan motor

 

i Turn signal/hazard relay

 

j Horn

 

k Headlight relay

 

l Left handlebar switch

 

m Pass switch

 

n Dimmer switch


 

o Horn switch

 

p Turn signal switch

 

q Rear brake light switch r Tail/brake light assembly

 

s Rear turn signal light (right) t Rear turn signal light (left) u Tail/brake light

 

v Licence plate light

 

w Front turn signal light (right) x Front turn signal light (left) y Headlight assembly

 

z Auxiliary light

 

{ Headlight (high beam) | Headlight (low beam)

 

} V-belt replacement indicator reset coupler

 

~ Meter assembly

 

е Immobilizer system indicator light

 

з Multi-function display

 

† Speedometer

 

ў Tachometer

 

Ј Engine oil change indicator light

 

§ V-belt replacement indicator light

 

• Engine trouble warning light ¶ Meter light

 

Я High beam indicator light

 

® Right turn signal indicator light © Left turn signal indicator light ™ Anti-theft alarm (optional)


 

COLOR CODE

 

B............ Black

 

Br.......... Brown

 

Ch......... Chocolate

 

Dg......... Dark green

 

G........... Green

 

Gy......... Gray

 

L............ Blue

 

Lg.......... Light green

 

O........... Orange

 

P............ Pink

 

R........... Red

 

W........... White

 

Y............ Yellow

 

B/L......... Black/Blue

 

B/W....... Black/White

 

B/Y........ Black/Yellow

 

Br/G....... Brown/Green

 

Br/L....... Brown/Blue

 

Br/R....... Brown/Red

 

Br/W...... Brown/White

 

Br/Y....... Brown/Yellow

 

G/B........ Green/Black

 

G/L........ Green/Blue

 

G/R........ Green/Red

 

G/Y........ Green/Yellow

 

Gy/G...... Gray/Green

 

L/B......... Blue/Black

 

L/G........ Blue/Green

 

L/R........ Blue/Red

 

L/W........ Blue/White

 

L/Y......... Blue/Yellow

 

O/B........ Orange/Black

 

P/W....... Pink/White

 

R/B........ Red/Black

 

R/G........ Red/Green

 

R/L........ Red/Blue

 

R/W....... Red/White

 

R/Y........ Red/Yellow

 

W/Y....... White/Yellow

 

Y/B........ Yellow/Black

 

Y/G........ Yellow/Green

 

Y/L......... Yellow/Blue

 

Y/R........ Yellow/Red


 

XP500A 2005 WIRING DIAGRAM

 

1 Crankshaft position sensor o Radiator fan motor relay COLOR CODE
2 A.C. magneto p Radiator fan motor B............ Black
3 Rectifier/regulator q Turn signal/hazard relay Br.......... Brown
4 Main switch r Horn Ch......... Chocolate
5 Immobilizer unit s Headlight relay Dg......... Dark green
6 Storage box light switch t Left handlebar switch G........... Green
7 Storage box light u Pass switch Gy......... Gray
8 Fuse box v Dimmer switch L............ Blue
9 ABS control unit fuse w Horn switch Lg.......... Light green
0 Fuel injection system fuse x Turn signal switch O........... Orange
A Backup fuse (storage box light, y Rear brake light switch P............ Pink
immobilizer unit and meter z Tail/brake light assembly R........... Red
assembly) { Rear turn signal light (right) Sb.......... Sky blue
B Signaling system fuse | Rear turn signal light (left) W........... White
C Headlight fuse } Tail/brake light Y............ Yellow
D Ignition fuse ~ Licence plate light B/L......... Black/Blue
E Radiator fan motor fuse е Front turn signal light (right) B/W....... Black/White
F Lighting system fuse з Front turn signal light (left) B/Y........ Black/Yellow
G Battery † Headlight assembly Br/G....... Brown/Green
H ABS motor fuse ў Auxiliary light Br/L....... Brown/Blue
I Main fuse Ј Headlight (high beam) Br/R....... Brown/Red
J Starter relay § Headlight (low beam) Br/W...... Brown/White
K Starter motor • V-belt replacement indicator Br/Y....... Brown/Yellow
L Diode reset coupler G/B........ Green/Black
M Starting circuit cut-off relay 2 ¶ Meter assembly G/L........ Green/Blue
N Starting circuit cut-off relay 1 Я Immobilizer system indicator G/R........ Green/Red
O Fuel injection system relay light G/W....... Green/White
P Fuel pump ® Multi-function display G/Y........ Green/Yellow
Q Right handlebar switch © Speedometer Gy/G...... Gray/Green
R Start switch ™ Tachometer L/B......... Blue/Black
S Engine stop switch Ґ Engine oil change indicator L/G........ Blue/Green
T Hazard switch light L/R........ Blue/Red
U Front brake light switch µ V-belt replacement indicator L/W........ Blue/White
V Sidestand switch light L/Y......... Blue/Yellow
W ECU (engine) є Engine trouble warning light O/B........ Orange/Black
X Ignition coil ж Meter light P/W....... Pink/White
Y Spark plug ш High beam indicator light R/B........ Red/Black
Z Coolant temperature sensor Ў Right turn signal indicator light R/G........ Red/Green
[ Intake air temperature sensor Left turn signal indicator light R/L........ Red/Blue
\ Fuel injector #1 … ABS warning light R/W....... Red/White
] Fuel injector #2 Х Anti-theft alarm (optional) R/Y........ Red/Yellow
_ Intake air pressure sensor   W/B....... White/Black
a O2 sensor   W/R....... White/Red
b Throttle position sensor   W/Y....... White/Yellow
c Lean angle cut-off switch   Y/B........ Yellow/Black
d ABS test coupler   Y/G........ Yellow/Green
e ECU (ABS)   Y/L......... Yellow/Blue
f Front wheel sensor   Y/R........ Yellow/Red
g Rear wheel sensor      
h Fail-safe relay      
i Hydraulic unit      
j Grip warmer switch (optional)      
k Grip warmer relay (optional)      
l Grip warmer (optional)      
m Auxiliary DC jack fuse      
n Auxiliary DC jack      

 


 

 

YAMAHA MOTOR CO., LTD.


 

2500 SHINGAI IWATA SHIZUOKA JAPAN


XP500 2005 WIRING DIAGRAM                                                                                                      
                                                                        L/W Y/L Y/G Gy/G W B/Y B/W Y/B L   R/W R/B O                           A
                                                                                                   
              B/Y                                                       Lg G/R Br/W P/W Y B/L L/Y Y/R W/Y R/L G/B B                            
   
B/L Br Br
B/Y B/L Gy B U Y/B Y/B
  R/B  
   
    W W GRIP WARMER
    W W     R   B/Y   O O   WIRE HARNESS
            V   SUB-WIRE HARNESS
  W W    
   
W B
  G/R B/L  
W W W W W W B B/L G/R  
  B R   G/Y   R/L  
        (GREEN)  
  W W W R/B R/B B   Br/L Br/L
    G/R  
      R   R   Lg G/Y     B Y/B
    R     R R    
          R/B G/Y  
  B/W B R/G R/G BB    
        R R   (BLUE)   R/L   X  
  Y/L G/L R/W R/W Lg Y/L   L/R Br/R       K L       DC TERMINAL
    ON   L/W B     B/L   Br/W Br/W B/L   WIRE HARNESS
      R/L       SUB-WIRE HARNESS
  OFF   (BLACK)    
    F   G   R/B L/Y   (GREEN)  
  R/G R/W Y/L   R   R P          
            G/Y Lg   R/L L/Y   Br/W   C
G/LB B/W Br/L Br/L   H L/W     L/Y    
        P/W  
  L/W    
B R/L Gy/G B/L [   Y Y
Br/L B/L P/W L  
  L/R   L/W   R/L G   T   R/L O/B R/B R/L   P/W     B B
    B   B   J          
  B B           L  
    B   M   Y (BLACK) (BLACK)     (BLACK)  
  I          
    (BLACK)    
      R/B R/B   R/L   WIRE HARNESS HEADLIGHT
       
  B       SUB-WIRE HARNESS 1
  R/G     B   G B  
         
       
  R/L B Gy/G \ B/L   D
      B   B B   Z R/L O/B G/B R/L  
    R/L        
        (GREEN) (GREEN)  
R L/G      
    G/B G/B   R/L   R/L   B   G G
         
L/G R/G L/G R/G   R   L/W   Y/B   B B   R/L B B B
             
    A         W L   Gy/G B/L   (BLACK) (BLACK)
    R/W      
  L/G       (BLACK)   (BLACK)  
  Br/L B Br Lg     WIRE HARNESS HEADLIGHT
    SUB-WIRE HARNESS 2
    ]  
  C R/Y W B/L L L Y B/L
      N   G/Y R/W Y Y E
  R/W       R/B   L   B/L   (BLACK)  
  D         Lg        
  R     Br/R     B/W Y/G
              E         Ch Br/W Dg Dg Br/W Ch   O   P   Q                         W/Y                               Ch Br/G
                                                          Y/R                              
                                                                                           
B L/R L/R Br/L L/Y R   S B B   Y/L   B/L   ^ L/R L/R
  (BLACK)   (BLACK)            
              R/G R/L L/R Br/R R/Y Br/L                                     (BLUE)                             Y/G     L Y/G B/L   (GREEN) (GREEN)
                                                                                          L            
      TURN SIGNAL
              R R L/R R/W Br       R/W R/B G/Y G/Y R/B R/W                             B                                           WIRE HARNESS
                                                B                                         SUB-WIRE HARNESS 1
B B   Br L/W G/Y L/W B Br   Lg  
     
    B/L  
  (BROWN)   (BROWN)   (BLUE)   a   W R L W  
B B           R/L R/G Br/L R/Y Br/R L/R                                                                 W     F
                                  L/W       Ch Dg Br G/Y                                         B B/L  
          R R                                                                   L        
Br R/W L/R Br/W Br/L B Br/L  
   
B Dg Br/G
B Y/B A Y/B L/R L/R
Br A Br (GREEN) (GREEN)
  B  
   
B MAIN HARNESS TURN SIGNAL
  SUB-WIRE HARNESS 2
 
B
B
B B
B B
B B Br
 
B B   R/YR/Y Br/R
    Br   Br   R/W   Br/L   Br Br Y/B  
           
R/Y i Br/W   Br/R g   e  
  L/B k   j Br P j Br P      
    Br L Br/L   Br/L   c   b  
  R/Y   W/Y   (BLACK)   (BLACK)   R/W Y/R          
                  Y/R Br/Y  
  Br/Y   Br/Y   OFF  
  P   P        
  }   W/Y       Br/W   Y/B Br/Y   ON   Y/B L  
             
    L/B     L Y/R   Br/Y  
      Br Br   (BLACK) (BLACK)  
  B/W      
       
   
  Lg B B B/W Lg L Br/Y Y/B L
      Br/Y   Br/Y  
       
  f      
   
l R/Y L/B P Br/W Br G/Y B B h Br/Y   Br/Y L
L L    
        ~G/L   R/W                           G/Y G Y Y G L/Y   m   n   o   p   q         (BLACK) (BLACK) B   B     d   L   L        
        R/G Y/L G Lg         L Y Dg Ch                                                
  Br Ch Dg Dg Ch B/Y     L   L  
    NR   B   B      
  PASS            
         
                                          B P Br/W Br/W P B                 N                                 (BLUE)   (BLUE)        
            з                                           NL                         B     L                
        е                             R/Y L/B L/B R/Y                                                              
    B L  
              Ј § • ¶ Я ® ©         (BLUE) (BLUE)                                           B                    
                                                                                       
ў Y G B Ch Dg d L L
    L   B  
     
(BLUE) (BLUE)
  B/W B
  Ch Dg Y R/W R/G G  
    L/R F L/R  
  G/L L   Y/L Lg B/W    
     
Y G r Dg   L/R  
  Ch   Dg    
C D   Ch G/Y
  Y G E F
    Br/G   Br/G  
  Y G      
Y B G B
y Br/G Br/G
                                      L/R E L/R L/R   { | z L/R     x     w   s t u u v Y L   L/R G/Y                              
  z   Br/G   B   Br/G B   B B
          Ch Dg   Dg Ch  
     
B C B B B
L/R Br Br L/R B B
B G G B B  
   
B B
B D B

XP500A 2005 WIRING DIAGRAM

A
  B/Y B/L Gy B   B/Y              
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