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Charging method using a constant voltage charger
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CHK
ADJ
Measure the open-circuit voltage prior to charging.
Connect a charger and ammeter to the battery and start charging.
NOTE:
Leave the battery unused for more than 30 minutes before measuring its open-circuit voltage.
| Is the amperage | higher | ||
| YES | than the standard charging | NO | |
| amperage written | on the |
battery?
Charge the battery until the charging voltage reaches 15 V.
NOTE:
Set the charging time to a maxi-mum of 20 hours.
This type of battery charger cannot charge an MF battery. A variable voltage charger is recommended.
| Leave the battery unused for more than 30 | |||
| minutes before measuring its open-circuit | Voltmeter | ||
| voltage. | |||
| 12.8 | V → Charging is complete. | ||
| 12.0 | ~ 12.7 V → Recharging is required. |
Under 12.0 V → Replace the battery.
CAUTION:
Constant amperage chargers are not suitable for charging MF batteries.
Charger
Ammeter
3 - 66
CHECKING AND CHARGING THE BATTERY/
CHECKING THE FUSES
CHK
ADJ
13 Install:
battery
14 Connect:
battery leads
(to the battery terminals)
CAUTION:
First, connect the positive battery lead 1, and then the negative battery lead 2.
18 Check:
battery terminals
Dirt → Clean with a wire brush.
Loose connection → Connect properly.
19 Lubricate:
battery terminals
Recommended lubricant
Dielectric grease
10.Install:
N battery cover
Refer to “FUEL TANK”.
EAS00181
CHECKING THE FUSES
The following procedure applies to all of the fuses.
CAUTION:
To avoid a short circuit, always set the main switch to “OFF” when checking or replacing a fuse.
W Remove:
grab bar
rear cover
Refer to “REAR COVERS AND TAIL/
BRAKE LIGHT ASSEMBLY”.
battery cover
Refer to “FUEL TANK”. 2. Remove:
• starter relay cover 1
3 - 67
CHECKING THE FUSES
9. Check:
continuity
CHK
ADJ
▼▼▼▼▼▼▼▼▼▼▼ ▼▼▼▼▼▼▼▼▼ ▼▼▼▼▼▼▼▼▼▼▼▼
a. Connect the pocket tester to the fuse and check the continuity.
NOTE:
Set the pocket tester selector to “Ω Ч 1”.
Pocket tester 90890-03112, YU-03112-C
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b. If the pocket tester indicates “∞”, replace the fuse.
▲▲▲▲▲▲▲▲▲▲▲ ▲▲▲▲▲▲▲▲▲ ▲▲▲▲▲▲▲▲▲▲▲▲
| И | 4. | Replace: |
| • blown fuse | ||
| ▼▼▼▼▼▼▼▼▼▼▼ ▼▼▼▼▼▼▼▼▼ ▼▼▼▼▼▼▼▼▼▼▼▼ | ||
| a. Set the main switch to “OFF”. | ||
| b. Install a new fuse of the correct amperage. | ||
| c. Set the main switch to “ON” and verify if the | ||
| electrical circuit is operational. | ||
| d. If the fuse immediately blows again, check | ||
| the electrical circuit. | ||
| ▲▲▲▲▲▲▲▲▲▲▲ ▲▲▲▲▲▲▲▲▲ ▲▲▲▲▲▲▲▲▲▲▲▲ | ||
| Й | И XP500 | |
| Й XP500A |
3 - 68
| CHECKING THE FUSES | CHK | ||||||
| ADJ | |||||||
| Item | Amperage | Q’ty | |||||
| Main fuse | 30 A | ||||||
| Headlight fuse | 15 A | ||||||
| Signaling system | 20 A (XP500) | ||||||
| fuse | 15 A (XP500A) | ||||||
| Ignition fuse | 10 A | ||||||
| Radiator fan motor | 15 A | ||||||
| fuse | |||||||
| Lighting system | 10 A | ||||||
| fuse | |||||||
| Fuel injection sys- | 10 A | ||||||
| tem fuse | |||||||
| ABS motor fuse | 30 A (XP500A) | ||||||
| ABS control unit | 5A (XP500A) | ||||||
| fuse | |||||||
| Backup fuse (stor- | |||||||
| age box light, immo- | 10 A | ||||||
| bilizer unit, and | |||||||
| meter assembly) | |||||||
| 30 A | |||||||
| 20 A (XP500) | |||||||
| Spare fuse | 15 A | ||||||
| 10 A | |||||||
| 5 A (XP500A) | |||||||
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WARNING
Never use a fuse with an amperage other than that specified. Improvising or using a fuse with the wrong amperage rating may cause extensive damage to the electrical system, cause the lighting and ignition sys-tems to malfunction and could possibly cause a fire.
• Install:
starter relay cover
• Install:
battery cover
Refer to “FUEL TANK”.
rear cover
grab bar
Refer to “REAR COVERS AND TAIL/
BRAKE LIGHT ASSEMBLY”.
3 - 69
REPLACING THE HEADLIGHT BULBS
EAS00183
CHK
ADJ
REPLACING THE HEADLIGHT BULBS
The following procedure applies to both of the headlight bulbs.
1 Remove:
front cowling
Refer to “FRONT COWLING”.
1 Disconnect:
headlight coupler 1
1 Remove:
headlight bulb holder cover 2
• Detach:
headlight bulb holder 1
• Remove:
headlight bulb 2
WARNING
Since the headlight bulb gets extremely hot, keep flammable products and your hands away from the bulb until it has cooled down.
12 Install:
headlight bulb New
Secure the new headlight bulb with the headlight bulb holder.
CAUTION:
Avoid touching the glass part of the head-light bulb to keep it free from oil, otherwise the transparency of the glass, the life of the bulb and the luminous flux will be adversely affected. If the headlight bulb gets soiled, thoroughly clean it with a cloth moistened with alcohol or lacquer thinner.
6) Attach:
headlight bulb holder
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REPLACING THE HEADLIGHT BULBS/
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