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Разработка технологической операции и фрагмента управляющей программы
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Управляющая программа составлена на 015 операцию – Токарная с ЧПУ для токарного станка с ЧПУ с противошпинделем - JINN FA JCL-60TSM. Выполнена в системе SprutCAM, постпроцессор Sinumeric.
Обработка торца детали, рисунок 20.
Рисунок 20 – Обработка торца
%
(Обработка торца)
G90
N2 (Оbrаbоtkа tоrczа)
N3 G54 G17 T15 M06
N4 (CNMG-12 04 08-WF/DCLNR-2020K-12 l12, Ti4, Re0.8, Kr95, Qr5)
N5 G00 X12.15 Z1.2 S600 M04
N6 Z1.407
N7 X13.481
N8 G01 M08 F0.1
N9 X12.774 Z0.7
N10 X-1.8
N11 X-1.093 Z1.407
N12 G00 X13.65
N13 Z1.007
N14 G01 X12.943 Z0.3
N15 X-1.8 F0.3
N16 X-1.093 Z1.007 F0.1
N17 G00 X13.656
N18 Z0.707
N19 G01 X12.949 Z0.
N20 X-1.8
N21 X-1.093 Z0.707
Наружное точение цилиндрических поверхностей (черновое), рисунок 21.
Рисунок 21 – Обработка наружных поверхностей – черновое точение
N22 G00(CHernоvаya tоkаrnаya)
N23 (CNMG-12 04 08-WF/DCLNR-2020K-12 l12, Ti4, Re0.8, Kr95, Qr5)
N24 Z1.705
N25 X11.34
N26 G01
N27 X10.633 Z0.998
N28 Z-66.599 F0.3
N29 X11.34 Z-65.892 F0.1
N30 G00 Z1.705
N31 X9.84
N32 G01 X9.133 Z0.998
N33 Z-46.835 F0.3
N34 X9.84 Z-46.128 F0.1
N35 G00 Z1.705
N36 X8.34
N37 G01 X7.633 Z0.998
N38 Z-46.7 F0.3
N39 X8.34 Z-45.993 F0.1
N40 G00 Z1.705
N41 X6.84
N42 G01 X6.133 Z0.998
N43 Z-18.011 F0.3
N44 X6.84 Z-17.304 F0.1
N45 G00 Z1.705
N46 X5.34
N47 G01 X4.633 Z0.998
N48 Z-17.7 F0.3
N49 X5.34 Z-16.993 F0.1
N50 G00 Z1.705
N51 X3.841
N52 G01 X3.134 Z0.998
N53 Z-0.002 F0.3
N54 X3.841 Z0.705 F0.1
N55 G00 M09
N56 X12.15
Наружное точение цилиндрических поверхностей (черновое), рисунок 22.
Рисунок 22 – Обработка наружных поверхностей – черновое точение
N57 M05(CHistоvаya tоkаrnаya)
N58 T05 M06
N59 (DDJNR-2020K-15/DNMX-15 04 04-WF l15, Ti4, Re0.4, Kr93, Qr32)
N60 X10.77 Z0.82 M04
N61 Z2.121
N62 X2.108
N63 G01 M08
N64 X-0.013 Z0.
N65 X2.6 F0.05
N66 G03 G18 X2.883 Z-0.117 R0.4
N67 G01 X3.883 Z-1.117
N68 G03 X4. Z-1.4
N69 G01 Z-17.9
N70 G02 X4.1 Z-18. R0.1
N71 G01 X5.6
N72 G03 X6. Z-18.4 R0.4
N73 G01 Z-40.19
N74 G03 X6.055 Z-40.4 R0.428
N75 G01 Z-47.
N76 X8.64
N77 G03 X8.754 Z-47.017 R0.4
N78 G02 X8.893 Z-47.056 R7.349
N79 X9.031 Z-47.094 R60.719
N80 G03 X9.257 Z-47.156 R47.344
N81 X9.504 Z-47.227 R21.373
N82 G01 X9.505
N83 G03 X9.56 Z-47.243 R11.518
N84 X9.615 Z-47.259 R8.402
N85 G01 X9.663 Z-47.273
N86 G03 X9.95 Z-47.657 R0.4
N87 G01 Z-51.628
N88 X12.072 Z-49.507 F0.1
N89 G00 M09
N90 X10.77
Обработка канавки под выход резьбы представлена на рисунке 23.
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Рисунок 23 – Обработка канавки
N91 M05(Оbrаbоtkа kаnаvоk)
N92 G17 T17 M06
N93 (Drugоj l4, Ti4, Re0.2, Ia1, Ph30)
N94 X11.832 Z1.2 M04
N95 Z-9.269
N96 X10.2
N97 X9.2
N98 G01 X4.2 M08
N99 X4.16
N100 X4.2
N101 G00 X9.2
N102 Z-9.8
N103 G01 X4.2
N104 X4. F0.05
N105 X4.2 F0.1
N106 G00 X10.2
N107 X9.2
N108 Z-9.268
N109 G01 X4.2
N110 X4.161
N111 X4. Z-9.546
N112 Z-9.799
N113 G00 X9.2
N114 Z-9.8
N115 G01 X4.2
N116 X4.
N117 Z-9.547
N118 G00 X10.2
N119 M09
N120 X11.832
Черновое фрезерование цилиндрической поверхности смещенной ступени, представлено на рисунке 24.
Рисунок 24 – Черновое фрезерование ступени
N121 M05(CHernоvаya Pоslоjnаya)
N122 T01 M06
N123 (16mm EndMill)
N124 G43 H01 Z-9.547 S199 M03
N125 X13.661 Y3.439 Z2.501
N126 Z-31.001
N127 G01 Z-32.001 M08 F100.
N128 G03 X-2.217 Y12.742 R13.156
N129 X-0.825 Y-12.965 R12.963
N130 G01 X-0.407 Y-13.048
N131 X1.906 Y-13.092
N132 X4.192 Y-12.73
N133 X6.378 Y-11.971
N134 X8.397 Y-10.841
N135 X10.186 Y-9.373
N136 X11.689 Y-7.613
N137 X12.86 Y-5.617
N138 X13.662 Y-3.447
N139 X13.797 Y-2.694
N140 G00 Z2.501
Чистовое фрезерование цилиндрической поверхности - смещенной ступени, представлено на рисунке 25.
Рисунок 25 – Чистовое фрезерование ступени
N141 G40 M05 M09(CHistоvаya Pоslоjnаya)
N142 T02 M06
N143 (16mm EndMill)
N144 G43 H02 Z2.501 M03
N145 X-0.109 Y-11.997 Z2.445
N146 Z-2.2
N147 G01 Z-3.2 M08
N148 X-0.317 F200.
N149 G02 X-2.14 Y-11.808 R12.168
N150 X-0.408 Y11.995 R12.001
N151 G01 X-0.108 Y11.996
N152 Z-6.4 F100.
N153 X-0.417 Y11.995 F200.
N154 G03 X-0.998 Y-11.959
N155 G01 X-0.352 Y-11.996
N156 X-0.108 Y-11.997
N157 X-0.109 Y-11.998 Z-9.6 F100.
N158 X-0.4 Y-11.997 F200.
N159 G02 X-12. Y0.295 R12.004
N160 X-0.404 Y11.997
N161 G01 X-0.109 Y11.998
N162 Z-12.8 F100.
N163 X-0.406 Y11.997 F200.
N164 G03 X-11.991 Y-0.476 R12.002
N165 X-0.397 Y-11.997
N166 G01 X-0.109 Y-11.998
N167 Z-16. F100.
N168 X-0.397 Y-11.997 F200.
N169 G02 X-11.991 Y-0.476
N170 X-0.406 Y11.997
N171 G01 X-0.109 Y11.998
N172 X-0.227 Y12.938 F100.
N173 Z-19.2
N174 X-0.566 Y12.906 F200.
N175 G03 X-6.659 Y-10.505 R13.001
N176 X-0.562 Y-12.907 R12.975
N177 G01 X-0.227 Y-12.938
N178 Z-22.4 F100.
N179 X-0.562 Y-12.907 F200.
N180 G02 X-6.659 Y-10.505
N181 X-0.566 Y12.906 R13.001
N182 G01 X-0.227 Y12.938
N183 Z-25.6 F100.
N184 X-0.566 Y12.906 F200.
N185 G03 X-6.659 Y-10.505
N186 X-0.562 Y-12.907 R12.975
N187 G01 X-0.227 Y-12.938
N188 Z-28.8 F100.
N189 X-0.562 Y-12.907 F200.
N190 G02 X-6.659 Y-10.505
N191 X-0.566 Y12.906 R13.001
N192 G01 X-0.227 Y12.938
N193 Z-32. F100.
N194 X-0.566 Y12.906 F200.
N195 G03 X-6.659 Y-10.505
N196 X-0.562 Y-12.907 R12.975
N197 G01 X-0.227 Y-12.938
N198 Z-35.2 F100.
N199 X-0.562 Y-12.907 F200.
N200 G02 X-6.659 Y-10.505
N201 X-0.566 Y12.906 R13.001
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N202 G01 X-0.227 Y12.938
N203 Z-38.4 F100.
N204 X-0.566 Y12.906 F200.
N205 G03 X-6.659 Y-10.505
N206 X-0.562 Y-12.907 R12.975
N207 G01 X-0.227 Y-12.938
N208 G00 Z2.445
Нарезание резьбы М8-6е представлена на рисунке 26.
Рисунок 26 – Нарезание метрической резьбы М8-6е
N209 G40 M05 M09(Nаrezаnie rezby)
N210 T00 M06
N211 (Plаstinа tipTriangle Standard l16, Ti1.98, Re0.2, Ic9.525, Ai60, Ar60, S1)
N212 X11.632 Y0. Z1. S600 M04
N213 Z-10.016
N214 X9.
N215 X3.789
N216 Z2.
N217 X9.
N218 Z-10.016
N219 X3.702
N220 Z2.
N221 X9.
N222 Z-10.016
N223 X3.635
N224 Z2.
N225 X9.
N226 Z-10.016
N227 X3.578
N228 Z2.
N229 X9.
N230 Z-10.016
N231 X3.529
N232 Z2.
N233 X9.
N234 Z-10.016
N235 X3.484
N236 Z2.
N237 X9.
N238 Z-10.016
N239 X3.442
N240 Z2.
N241 X9.
N242 Z-10.016
N243 X3.404
N244 Z2.
N245 X9.
N246 Z-10.016
N247 X3.368
N248 Z2.
N249 X9.
N250 Z-10.016
N251 X3.333
N252 Z2.
N253 X9.
N254 Z-10.016
N255 X3.323
N256 Z2.
N257 X9.
N258 Z-10.016
N259 X3.323
N260 Z2.
N261 X9.
N262 X11.632
Фрезерование паза шириной В = 2 мм по торцу детали представлено на рисунке 27.
Рисунок 27 – Фрезерование паза шириной 2 мм по торцу детали
N263 M05(CHistоvаya Pоslоjnаya2)
N264 T03 M06
N265 (Cylindrical mill L7, D2)
N266 G43 H03 Z2. S1592 M03
N267 X1.857 Y-3.597 Z1.409
N268 Z0.7
N269 G01 Z-0.3 M08 F100.
N270 X1.586 Y-3.728 F200.
N271 X1.227 Y-3.859
N272 G02 X0.25 Y-3.217 R0.751
N273 G01 Y3.145
N274 G02 X1.149 Y3.884 R0.752
N275 G01 X1.535 Y3.749
N276 X1.857 Y3.599
N277 X1.535 Y3.749 F100.
N278 X1.227 Y3.857
N279 X1.149 Y3.884
N280 G03 X0.409 Y3.609
N281 G01 X0.402 Y3.599
N282 X-0.405
N283 X-0.457 Y3.665
N284 G03 X-1.227 Y3.859 R0.751
N285 G01 X-1.586 Y3.728
N286 X-1.857 Y3.598
N287 X-1.586 Y3.728 F200.
N288 X-1.227 Y3.859
N289 G02 X-0.25 Y3.217
N290 G01 Y-3.145
N291 G02 X-1.149 Y-3.884 R0.752
N292 X-1.723 Y-3.667 R3.936
N293 G01 X-1.857 Y-3.598
N294 Y-3.934 F100.
N295 Z-0.6
N296 X-1.521 Y-4.078 F200.
N297 X-1.131 Y-4.201
N298 G03 X-0.25 Y-3.458 R0.752
N299 G01 Y3.531
N300 G03 X-1.208 Y4.179 R0.751
N301 G01 X-1.571 Y4.058
N302 X-1.857 Y3.933
N303 X-1.571 Y4.058 F100.
N304 X-1.208 Y4.179
N305 G02 X-0.451 Y3.973
N306 G01 X-0.421 Y3.933
N307 X0.42 Y3.934
N308 X0.517 Y4.035
N309 G02 X1.131 Y4.201 R0.752
N310 G01 X1.522 Y4.077
N311 X1.857 Y3.934
N312 X1.522 Y4.077 F200.
N313 X1.131 Y4.201
N314 G03 X0.25 Y3.458
N315 G01 Y-3.531
N316 G03 X1.208 Y-4.179 R0.751
N317 G01 X1.571 Y-4.058
N318 X1.857 Y-3.933
N319 X1.748 Y-4.307 F100.
N320 Z-0.9
N321 X1.559 Y-4.383 F200.
N322 X1.192 Y-4.494
N323 G02 X0.25 Y-3.842
N324 G01 Y3.77
N325 G02 X1.116 Y4.515 R0.752
N326 G01 X1.509 Y4.401
N327 X1.748 Y4.307
N328 X1.509 Y4.401 F100.
N329 X1.192 Y4.493
N330 X1.116 Y4.515
N331 G03 X0.511 Y4.341
N332 G01 X0.479 Y4.307
N333 X-0.479
N334 X-0.57 Y4.386
N335 G03 X-1.192 Y4.494 R0.751
N336 G01 X-1.559 Y4.383
N337 X-1.748 Y4.307
N338 X-1.559 Y4.383 F200.
N339 X-1.192 Y4.494
N340 G02 X-0.25 Y3.842
N341 G01 Y-3.77
N342 G02 X-1.116 Y-4.515 R0.752
N343 G01 X-1.509 Y-4.401
N344 X-1.748 Y-4.307
N345 X-1.622 Y-4.463 F100.
N346 Z-1.2
N347 X-1.49 Y-4.512 F200.
N348 X-1.104 Y-4.621
N349 G03 X-0.25 Y-3.77 R0.76
N350 G01 Y3.959
N351 G03 X-1.104 Y4.621 R0.757
N352 G01 X-1.49 Y4.512
N353 X-1.622 Y4.463
N354 X-1.49 Y4.512 F100.
N355 X-1.104 Y4.621
N356 G02 X-0.609 Y4.518
N357 G01 X-0.538 Y4.463
N358 X0.539
N359 X0.604 Y4.514
N360 G02 X1.104 Y4.621 R0.76
N361 G01 X1.49 Y4.512
N362 X1.622 Y4.463
N363 X1.49 Y4.512 F200.
N364 X1.104 Y4.621
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N365 G03 X0.25 Y3.77
N366 G01 Y-3.959
N367 G03 X1.104 Y-4.621 R0.757
N368 G01 X1.49 Y-4.512
N369 X1.622 Y-4.463
N370 Z-1.5 F100.
N371 X1.49 Y-4.512 F200.
N372 X1.104 Y-4.621
N373 G02 X0.25 Y-3.959
N374 G01 Y3.77
N375 G02 X1.104 Y4.621 R0.76
N376 G01 X1.49 Y4.512
N377 X1.622 Y4.463
N378 X1.49 Y4.512 F100.
N379 X1.104 Y4.621
N380 G03 X0.604 Y4.514
N381 G01 X0.539 Y4.463
N382 X-0.538
N383 X-0.609 Y4.518
N384 G03 X-1.104 Y4.621 R0.757
N385 G01 X-1.49 Y4.512
N386 X-1.622 Y4.463
N387 X-1.49 Y4.512 F200.
N388 X-1.104 Y4.621
N389 G02 X-0.25 Y3.959
N390 G01 Y-3.77
N391 G02 X-1.104 Y-4.621 R0.76
N392 G01 X-1.49 Y-4.512
N393 X-1.622 Y-4.463
N394 G00 Z1.409
Процесс отрезания детали представлен на рисунке 28.
Рисунок 28 – Отрезание детали
N395 G40 M05 M09(Оtreznаya)
N396 T16 M06
N397 (Drugоj l7, Ti0, Re0.2, Ia3, Ph0)
N398 X11.832 Y0. Z18.25 S600 M04
N399 Z-63.2
N400 G01 M08 F1.
N401 X10.832
N402 X0. F0.05
N403 X11.832 F1.
N404 G00 M09
N405 M30 M05, %
Результат обработки детали на 015 операции представлен на рисунке 29
Рисунок 29 – Результат обработки детали на 015 токарной операции
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