8. Install:
Refer to “FRONT COWLING”.
• Turn the adjusting screws 1 in direction a or b.
8. Adjust:
7. Turn the adjusting screws 2 in direction c or d.
|
| CHAS
|
|
|
|
|
| CHAPTER 4
|
|
| CHASSIS
|
|
| FRONT WHEEL AND BRAKE DISC...............................................................
| 4-1
|
| REMOVING THE FRONT WHEEL (XP500).............................................
| 4-6
|
| REMOVING THE FRONT WHEEL AND FRONT WHEEL SENSOR
|
|
| (XP500A)..................................................................................................
| 4-6
|
| CHECKING THE FRONT WHEEL............................................................
| 4-8
|
| CHECKING THE BRAKE DISC.................................................................
| 4-9
|
| CHECKING THE FRONT WHEEL SENSOR AND SENSOR ROTOR
|
|
| (XP500A)................................................................................................
| 4-11
|
| ADJUSTING THE FRONT WHEEL STATIC BALANCE.........................
| 4-11
|
| INSTALLING THE FRONT WHEEL (XP500)..........................................
| 4-13
|
| INSTALLING THE FRONT WHEEL AND FRONT WHEEL SENSOR
|
|
| (XP500A)................................................................................................
| 4-14
|
| REAR WHEEL AND BRAKE DISC...............................................................
| 4-16
|
| REMOVING THE REAR WHEEL (XP500)..............................................
| 4-20
|
| REMOVING THE REAR WHEEL AND REAR WHEEL SENSOR
|
|
| (XP500A)................................................................................................
| 4-20
|
| CHECKING THE REAR WHEEL SENSOR AND SENSOR ROTOR
|
|
| (XP500A)................................................................................................
| 4-21
|
| CHECKING THE REAR WHEEL.............................................................
| 4-21
|
| CHECKING THE REAR WHEEL DRIVE HUB........................................
| 4-21
|
| ADJUSTING THE REAR WHEEL STATIC BALANCE............................
| 4-22
|
| INSTALLING THE REAR WHEEL SENSOR (XP500A)..........................
| 4-22
|
|
| CHAS
|
|
|
|
|
| FRONT AND REAR BRAKES.......................................................................
| 4-24
|
| FRONT BRAKE PADS............................................................................
| 4-24
|
| REAR BRAKE PADS...............................................................................
| 4-25
|
| REPLACING THE FRONT BRAKE PADS..............................................
| 4-26
|
| REPLACING THE REAR BRAKE PADS.................................................
| 4-28
|
| FRONT BRAKE MASTER CYLINDER....................................................
| 4-32
|
| REAR BRAKE MASTER CYLINDER......................................................
| 4-35
|
| DISASSEMBLING THE FRONT BRAKE MASTER CYLINDER.............
| 4-38
|
| DISASSEMBLING THE REAR BRAKE MASTER CYLINDER................
| 4-38
|
| CHECKING THE FRONT AND REAR BRAKE MASTER
|
|
| CYLINDERS...........................................................................................
| 4-39
|
| ASSEMBLING AND INSTALLING THE FRONT BRAKE MASTER
|
|
| CYLINDER.............................................................................................
| 4-40
|
| ASSEMBLING AND INSTALLING THE REAR BRAKE MASTER
|
|
| CYLINDER.............................................................................................
| 4-42
|
| FRONT BRAKE CALIPER.......................................................................
| 4-45
|
| REAR BRAKE CALIPER.........................................................................
| 4-48
|
| DISASSEMBLING THE FRONT BRAKE CALIPER................................
| 4-51
|
| DISASSEMBLING THE REAR BRAKE CALIPER..................................
| 4-51
|
| CHECKING THE FRONT AND REAR BRAKE CALIPER.......................
| 4-52
|
| ASSEMBLING AND INSTALLING THE FRONT BRAKE CALIPER.......
| 4-54
|
| ASSEMBLING AND INSTALLING THE REAR BRAKE CALIPER..........
| 4-56
|
| ECU (ABS) AND FAIL-SAFE RELAY (XP500A).....................................
| 4-60
|
| HYDRAULIC UNIT (XP500A)..................................................................
| 4-61
|
| REMOVING THE HYDRAULIC UNIT......................................................
| 4-64
|
| CHECKING THE HYDRAULIC UNIT......................................................
| 4-64
|
| INSTALLING THE HYDRAULIC UNIT....................................................
| 4-65
|
| HANDLEBAR................................................................................................
| 4-67
|
| REMOVING THE HANDLEBAR..............................................................
| 4-69
|
| CHECKING THE HANDLEBAR..............................................................
| 4-69
|
| INSTALLING THE HANDLEBAR............................................................
| 4-69
|
| FRONT FORK................................................................................................
| 4-73
|
| REMOVING THE FRONT FORK LEGS..................................................
| 4-77
|
| DISASSEMBLING THE FRONT FORK LEGS........................................
| 4-77
|
| CHECKING THE FRONT FORK LEGS..................................................
| 4-79
|
| ASSEMBLING THE FRONT FORK LEGS..............................................
| 4-80
|
| INSTALLING THE FRONT FORK LEGS................................................
| 4-83
|
| STEERING HEAD..........................................................................................
| 4-84
|
| LOWER BRACKET.................................................................................
| 4-84
|
| REMOVING THE LOWER BRACKET.....................................................
| 4-86
|
| CHECKING THE STEERING HEAD.......................................................
| 4-86
|
| INSTALLING THE STEERING HEAD.....................................................
| 4-87
|
| REAR SHOCK ABSORBER.........................................................................
| 4-89
|
| HANDLING THE REAR SHOCK ABSORBER AND GAS CYLINDER....
| 4-90
|
| DISPOSING OF A REAR SHOCK ABSORBER
|
|
| AND GAS CYLINDER............................................................................
| 4-90
|
| REMOVING THE REAR SHOCK ABSORBER ASSEMBLY...................
| 4-91
|
| CHECKING THE REAR SHOCK ABSORBER ASSEMBLY
|
|
| AND GAS CYLINDER............................................................................
| 4-91
|
| INSTALLING THE REAR SHOCK ABSORBER ASSEMBLY.................
| 4-92
|
| ANTI-LOCK BRAKE SYSTEM (XP500A).....................................................
| 4-93
|
| ABS COMPONENTS...............................................................................
| 4-93
|
| CIRCUIT DIAGRAM................................................................................
| 4-95
|
| CAUTIONS FOR OPERATION...............................................................
| 4-97
|
| TROUBLESHOOTING............................................................................
| 4-98
|
For installation, reverse the removal procedure.