8. Install:
Refer to “FRONT COWLING”.
• Turn the adjusting screws 1 in direction a or b.
8. Adjust:
7. Turn the adjusting screws 2 in direction c or d.
| CHAS
|
|
|
|
CHAPTER 4
|
|
CHASSIS
|
|
FRONT WHEEL AND BRAKE DISC...............................................................
| 4-1
|
REMOVING THE FRONT WHEEL (XP500).............................................
| 4-6
|
REMOVING THE FRONT WHEEL AND FRONT WHEEL SENSOR
|
|
(XP500A)..................................................................................................
| 4-6
|
CHECKING THE FRONT WHEEL............................................................
| 4-8
|
CHECKING THE BRAKE DISC.................................................................
| 4-9
|
CHECKING THE FRONT WHEEL SENSOR AND SENSOR ROTOR
|
|
(XP500A)................................................................................................
| 4-11
|
ADJUSTING THE FRONT WHEEL STATIC BALANCE.........................
| 4-11
|
INSTALLING THE FRONT WHEEL (XP500)..........................................
| 4-13
|
INSTALLING THE FRONT WHEEL AND FRONT WHEEL SENSOR
|
|
(XP500A)................................................................................................
| 4-14
|
REAR WHEEL AND BRAKE DISC...............................................................
| 4-16
|
REMOVING THE REAR WHEEL (XP500)..............................................
| 4-20
|
REMOVING THE REAR WHEEL AND REAR WHEEL SENSOR
|
|
(XP500A)................................................................................................
| 4-20
|
CHECKING THE REAR WHEEL SENSOR AND SENSOR ROTOR
|
|
(XP500A)................................................................................................
| 4-21
|
CHECKING THE REAR WHEEL.............................................................
| 4-21
|
CHECKING THE REAR WHEEL DRIVE HUB........................................
| 4-21
|
ADJUSTING THE REAR WHEEL STATIC BALANCE............................
| 4-22
|
INSTALLING THE REAR WHEEL SENSOR (XP500A)..........................
| 4-22
|
| CHAS
|
|
|
|
FRONT AND REAR BRAKES.......................................................................
| 4-24
|
FRONT BRAKE PADS............................................................................
| 4-24
|
REAR BRAKE PADS...............................................................................
| 4-25
|
REPLACING THE FRONT BRAKE PADS..............................................
| 4-26
|
REPLACING THE REAR BRAKE PADS.................................................
| 4-28
|
FRONT BRAKE MASTER CYLINDER....................................................
| 4-32
|
REAR BRAKE MASTER CYLINDER......................................................
| 4-35
|
DISASSEMBLING THE FRONT BRAKE MASTER CYLINDER.............
| 4-38
|
DISASSEMBLING THE REAR BRAKE MASTER CYLINDER................
| 4-38
|
CHECKING THE FRONT AND REAR BRAKE MASTER
|
|
CYLINDERS...........................................................................................
| 4-39
|
ASSEMBLING AND INSTALLING THE FRONT BRAKE MASTER
|
|
CYLINDER.............................................................................................
| 4-40
|
ASSEMBLING AND INSTALLING THE REAR BRAKE MASTER
|
|
CYLINDER.............................................................................................
| 4-42
|
FRONT BRAKE CALIPER.......................................................................
| 4-45
|
REAR BRAKE CALIPER.........................................................................
| 4-48
|
DISASSEMBLING THE FRONT BRAKE CALIPER................................
| 4-51
|
DISASSEMBLING THE REAR BRAKE CALIPER..................................
| 4-51
|
CHECKING THE FRONT AND REAR BRAKE CALIPER.......................
| 4-52
|
ASSEMBLING AND INSTALLING THE FRONT BRAKE CALIPER.......
| 4-54
|
ASSEMBLING AND INSTALLING THE REAR BRAKE CALIPER..........
| 4-56
|
ECU (ABS) AND FAIL-SAFE RELAY (XP500A).....................................
| 4-60
|
HYDRAULIC UNIT (XP500A)..................................................................
| 4-61
|
REMOVING THE HYDRAULIC UNIT......................................................
| 4-64
|
CHECKING THE HYDRAULIC UNIT......................................................
| 4-64
|
INSTALLING THE HYDRAULIC UNIT....................................................
| 4-65
|
HANDLEBAR................................................................................................
| 4-67
|
REMOVING THE HANDLEBAR..............................................................
| 4-69
|
CHECKING THE HANDLEBAR..............................................................
| 4-69
|
INSTALLING THE HANDLEBAR............................................................
| 4-69
|
FRONT FORK................................................................................................
| 4-73
|
REMOVING THE FRONT FORK LEGS..................................................
| 4-77
|
DISASSEMBLING THE FRONT FORK LEGS........................................
| 4-77
|
CHECKING THE FRONT FORK LEGS..................................................
| 4-79
|
ASSEMBLING THE FRONT FORK LEGS..............................................
| 4-80
|
INSTALLING THE FRONT FORK LEGS................................................
| 4-83
|
STEERING HEAD..........................................................................................
| 4-84
|
LOWER BRACKET.................................................................................
| 4-84
|
REMOVING THE LOWER BRACKET.....................................................
| 4-86
|
CHECKING THE STEERING HEAD.......................................................
| 4-86
|
INSTALLING THE STEERING HEAD.....................................................
| 4-87
|
REAR SHOCK ABSORBER.........................................................................
| 4-89
|
HANDLING THE REAR SHOCK ABSORBER AND GAS CYLINDER....
| 4-90
|
DISPOSING OF A REAR SHOCK ABSORBER
|
|
AND GAS CYLINDER............................................................................
| 4-90
|
REMOVING THE REAR SHOCK ABSORBER ASSEMBLY...................
| 4-91
|
CHECKING THE REAR SHOCK ABSORBER ASSEMBLY
|
|
AND GAS CYLINDER............................................................................
| 4-91
|
INSTALLING THE REAR SHOCK ABSORBER ASSEMBLY.................
| 4-92
|
ANTI-LOCK BRAKE SYSTEM (XP500A).....................................................
| 4-93
|
ABS COMPONENTS...............................................................................
| 4-93
|
CIRCUIT DIAGRAM................................................................................
| 4-95
|
CAUTIONS FOR OPERATION...............................................................
| 4-97
|
TROUBLESHOOTING............................................................................
| 4-98
|
For installation, reverse the removal procedure.