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Adjusting the rear wheel static
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BALANCE
NOTE:
ШAfter replacing the tire, wheel or both, the rear wheel static balance should be adjusted.
Ш Adjust the rear wheel static balance with the brake disc and rear wheel drive hub installed.
Ъ Adjust:
rear wheel static balance
Refer to “ADJUSTING THE FRONT
WHEEL STATIC BALANCE”.
| c | ||
| a | ||
| b | d |
INSTALLING THE REAR WHEEL SENSOR (XP500A)
Ы Install:
rear wheel
NOTE:
ЬAlign the slot a of the sensor housing 1 with the projection b of the collar 2, and then assemble them.
ЬAlign the slot c of the collar with the rib d of the swingarm 3, and then assemble them.
CAUTION:
Make sure there are no foreign materials in the wheel hub. Foreign materials cause damage to the inner sensor rotor and rear wheel sensor.
4 - 22
REAR WHEEL AND BRAKE DISC CHAS
Э Install:
rear wheel sensor 1
| T.R.30 Nm (3.0 m · kg, 22 ft · lb) | |
| NOTE: | |
| When installing the rear wheel sensor, check | |
| the rear wheel sensor lead for twists and the | |
| sensor electrode for foreign materials. |
CAUTION:
To route the rear wheel sensor lead, refer to “CABLE ROUTING” in chapter 2.
Connect:
rear wheel sensor coupler 1
1• rear wheel sensor lead holder 2
clamps 3
| CAUTION: | ||
| To route the rear wheel sensor lead, refer to | ||
| “CABLE ROUTING” in chapter 2. | ||
| 4. Check: | ||
| • rear wheel sensor installation | ||
| Check if the wheel sensor housing is | ||
| installed properly. | ||
| Refer to “[D-4] Maintenance of the rear | ||
| wheel sensor and sensor rotor”. |
4 - 23
FRONT AND REAR BRAKES CHAS
FRONT AND REAR BRAKES
FRONT BRAKE PADS
| T. | 27 Nm (2.7 m | • | kg, 19 ft | • | Ib) | |||
| R. | ||||||||
| LS | ||||||||
| Order | Job/Part | Q’ty | Remarks |
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| Removing the front brake pads | Remove the parts in the order listed. | ||||
| Front brake caliper retaining bolt | |||||
| (lower) | |||||
| Front brake caliper retaining bolt | |||||
| (upper) | Refer to “REPLACING THE FRONT | ||||
| Brake caliper | |||||
| BRAKE PADS”. | |||||
| Brake pad | |||||
| Brake pad shim | |||||
| Brake pad spring | |||||
| Brake pad spring | For installation, reverse the removal pro- | ||||
| cedure. |
4 - 24
FRONT AND REAR BRAKES CHAS
REAR BRAKE PADS
| Order | Job/Part | Q’ty | Remarks | ||
| Removing the rear brake pads | Remove the parts in the order listed. | ||||
| Rear brake caliper retaining bolt | |||||
| Rear brake caliper bracket bolt | |||||
| Brake caliper | |||||
| Brake pad | Refer to “REPLACING THE REAR | ||||
| Brake pad spring | BRAKE PADS”. | ||||
| Brake caliper bracket | |||||
| For installation, reverse the removal pro- | |||||
| cedure. | |||||
4 - 25
FRONT AND REAR BRAKES CHAS
EAS00579
CAUTION:
Disc brake components rarely require dis-assembly.
Therefore, always follow these preventive measures:
• Never disassemble brake components unless absolutely necessary.
• If any connection on the hydraulic brake system is disconnected, the entire brake system must be disassembled, drained, cleaned, properly filled, and bled after reassembly.
• Never use solvents on internal brake components.
• Use only clean or new brake fluid for cleaning brake components.
• Brake fluid may damage painted surfaces and plastic parts. Therefore, always clean up any spilt fluid immediately.
• Avoid brake fluid coming into contact with the eyes as it can cause serious injury.
First aid for brake fluid entering the eyes:
• Flush with water for 15 minutes and get immediate medical attention.
| EAS00581 | |
| REPLACING THE FRONT BRAKE PADS | |
| NOTE: | |
| When replacing the brake pads, it is not neces- | |
| sary to disconnect the brake hose or disas- | |
| semble the brake caliper. | |
| 1. Remove: | |
| • front brake caliper retaining bolts 1 | |
| • brake caliper 2 | |
| 2. Remove: | |
| • brake pad springs 1 | |
| • brake pads 2 | |
| • brake pad shims 3 | |
| • brake pad spring 4 | |
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4 - 26
FRONT AND REAR BRAKES CHAS
New 1
2 New
3 New
New 3
4 New
2 New
А Measure:
brake pad thickness a
Out of specification → Replace the brake pads as a set.
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