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Make sure there are no foreign materials in the wheel hub. Foreign materials cause damage to the inner sensor rotor and front wheel sensor.
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4 - 14
FRONT WHEEL AND BRAKE DISC CHAS
Ы Tighten:
front wheel axle 1
| T.R. | 59 Nm (5.9 m · kg, 43 ft · lb) |
Use the damper rod holder 2.
• front wheel axle pinch bolt 3
| T.R. | 23 Nm (2.3 m · kg, 17 ft · lb) |
Damper rod holder (14 mm) 90890-04085
CAUTION:
Before tightening the wheel axle pinch bolt, push down hand on the handlebar several times and check if the front fork rebounds smoothly.
Ь Install:
front wheel sensor 1
| T.R. | 30 Nm (3.0 m · kg, 22 ft · lb) |
• front wheel sensor lead guide
Э • front brake caliper 2
| T.R. | 40 Nm (4.0 m · kg, 29 ft · lb) |
NOTE:
When installing the front wheel sensor, check the wheel sensor lead for twists and the sensor electrode for foreign materials.
CAUTION:
To route the front wheel sensor lead, refer to “CABLE ROUTING” in chapter 2.
Ю Check:
front wheel sensor installation
Check if the wheel sensor housing is installed properly.
Refer to “[D-3] Maintenance of the front wheel sensor and sensor rotor”.
4 - 15
REAR WHEEL AND BRAKE DISC CHAS
REAR WHEEL AND BRAKE DISC
| Order | Job/Part | Q’ty | Remarks | |||
| Removing the rear wheel (XP500) | Remove the parts in the order listed. | |||||
| NOTE: | ||||||
| Place the scooter on a suitable stand so | ||||||
| that the rear wheel is elevated. | ||||||
| Rear brake caliper | ||||||
| Chain drive case cover | ||||||
| Rear wheel axle pinch bolt | Loosen. | |||||
| Rear wheel axle nut/washer | 1/1 | |||||
| Rear wheel axle | ||||||
| Collar | ||||||
| Rear wheel | ||||||
| Spacer | ||||||
| For installation, reverse the removal pro- | ||||||
| cedure. | ||||||
4 - 16
REAR WHEEL AND BRAKE DISC CHAS
.
| Order | Job/Part | Q’ty | Remarks | |||||
| Removing the rear wheel (XP500A) | Remove the parts in the order listed. | |||||||
| NOTE: | ||||||||
| Place the scooter on a suitable stand so | ||||||||
| that the rear wheel is elevated. | ||||||||
| Tail/brake light assembly | Refer to “COVER AND PANEL” in chap- | |||||||
| ter 3. | ||||||||
| Rear wheel sensor coupler | Disconnect. | Refer to “REMOVING | ||||||
| Rear wheel sensor | THE REAR WHEEL AND | |||||||
| Brake caliper | REAR WHEEL SENSOR | |||||||
| (XP500A)” and “INSTALL- | ||||||||
| ING THE REAR WHEEL | ||||||||
| SENSOR (XP500A)”. | ||||||||
| Chain drive case cover |
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4 - 17
REAR WHEEL AND BRAKE DISC CHAS
.
| Order | Job/Part | Q’ty | Remarks | |||||
| Rear wheel axle pinch bolt | Loosen. | Refer to “INSTALLING | ||||||
| Rear wheel axle nut/washer | 1/1 | THE REAR WHEEL SEN- | ||||||
| SOR (XP500A)”. | ||||||||
| Rear wheel axle | ||||||||
| Collar | ||||||||
| Sensor housing | Refer to “INSTALLING THE REAR | |||||||
| Collar | WHEEL SENSOR (XP500A)”. | |||||||
| Rear wheel | For installation, reverse the removal pro- | |||||||
| cedure. |
4 - 18
REAR WHEEL AND BRAKE DISC CHAS
| Order | Job/Part | Q’ty | Remarks |
| Disassembling the rear wheel | Remove the parts in the order listed. | ||
| Brake disc | |||
| Rear wheel drive hub | |||
| O-ring | |||
| Oil seal | |||
| Bearing | |||
| For assembly, reverse the disassembly | |||
| procedure. | |||
4 - 19
REAR WHEEL AND BRAKE DISC CHAS
EAS00561
REMOVING THE REAR WHEEL (XP500)
1. Stand the scooter on a level surface.
WARNING
Securely support the scooter so that there is no danger of it falling over.
NOTE:
Place the scooter on a suitable stand so that the rear wheel is elevated.
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Я Remove:
brake caliper
NOTE:
Do not squeeze the brake lever when remov-ing the brake caliper.
EAS00561
REMOVING THE REAR WHEEL AND REAR
WHEEL SENSOR (XP500A)
CAUTION:
А Be sure not to contact the sensor elec-trode to any metal part when removing the front wheel sensor from the sensor housing.
А Do not operate the brake lever when removing the brake caliper.
1. Stand the scooter on a level surface.
WARNING
Securely support the scooter so that there is no danger of it falling over.
NOTE:
Place the scooter on a suitable stand so that the rear wheel is elevated.
2. Remove:
• rear wheel sensor 1
CAUTION:
Be sure not to contact the sensor electrode 1 to any metal part when removing the rear
Wheel sensor from the sensor housing.
4 - 20
REAR WHEEL AND BRAKE DISC CHAS
Х Remove:
brake caliper
NOTE:
Do not squeeze the brake lever when remov-ing the brake caliper.
CHECKING THE REAR WHEEL SENSOR
AND SENSOR ROTOR (XP500A)
Refer to “CHECKING THE FRONT WHEEL
SENSOR AND SENSOR ROTOR (XP500A)”.
EAS00565
CHECKING THE REAR WHEEL
Ц Check:
wheel axle
rear wheel
wheel bearings
oil seals
Refer to “CHECKING THE FRONT WHEEL”.
Ц Check:
tire
rear wheel
Damage/wear → Replace.
Refer to “CHECKING THE TIRES” and “CHECKING THE WHEELS” in chapter 3.
Ц Measure:
rear wheel radial runout
rear wheel lateral runout
Refer to “CHECKING THE FRONT WHEEL”.
EAS00567
CHECKING THE REAR WHEEL DRIVE HUB
Ч Check:
rear wheel drive hub 1 Cracks/damage → Replace.
4 - 21
REAR WHEEL AND BRAKE DISC CHAS
EAS00575
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