Do not spin the bearing with compressed air because this will damage the bearing surfaces. 5 глава

 

2 - 14

ELECTRICAL SPECIFICATIONS ^SPEC

 

ELECTRICAL SPECIFICATIONS

 

Item	Standard	Limit
System voltage	12 V	----
Ignition system
Ignition system type	Transistorized coil ignition (digital)	----
Ignition timing	10° BTDC at 1,200 r/min	----
Advancer type	Digital	----
Crankshaft position sensor resis-	189 ~ 231 Ω at 20 °C (68 °F)/gray–black	----
tance/color
ECU (engine)
Model/manufacturer	TBDF07/DENSO (XP500)	----
	TBDF13/DENSO (XP500A)	----
Ignition coils
Model/manufacturer	JO313/DENSO	----
Minimum ignition spark gap	6 mm (0.24 in)	----
Primary coil resistance	1.87 ~ 2.53 Ω at 20 °C (68 °F)	----
Secondary coil resistance	12 ~ 18 kΩ at 20 °C (68 °F)	----
Spark plug cap
Material	Resin	----
Resistance	10.0 kΩ at 20 °C (68 °F)	----
Charging system
System type	A.C. magneto	----
Model/manufacturer	F4T383/MITSUBISHI	----
Standard output	14.0 V 350 W/5,000 r/min	----
Stator coil resistance/color	0.22 ~ 0.26 Ω at 20 °C (68 °F)/	----
	white–white
Rectifier/regulator
Regulator type	Semiconductor/short-circuit type	----
Model/manufacturer	SH719AA/SHINDENGEN	----
No load regulated voltage (DC)	14.1 ~ 14.9 V	----
Rectifier capacity (DC)	25 A	----
Withstand voltage	240 V	----
Battery
Model	GT9B-4	----
Voltage/capacity	12 V/8 Ah	----
Manufacturer	GS	----
Ten hour rate amperage	0.8 Ah	----
Headlight type	Halogen bulb	----

 

 

2 - 15

ELECTRICAL SPECIFICATIONS		SPEC
Item		Standard				Limit
Bulbs (voltage, wattageЧquantity)
Headlight		V, 60 W/55 W + 12 V, 55 W		----
Auxiliary light		V, 5 W Ч 2		----
Tail/brake light		V, 5 W/21 W Ч 2		----
Front turn signal light		V, 21 W Ч 2		----
Rear turn signal light		V, 21 W Ч 2		----
Licence plate light		V, 5 W Ч 1		----
Meter light		V, 2 W Ч 3		----
Indicator light
Turn signal indicator light		V, 1.4 W Ч 2		----
High beam indicator light		V, 1.4 W Ч 1		----
Engine trouble warning light		V, 1.4 W Ч 1		----
ABS warning light		V, 1.4 W Ч 1 (XP500A)		----
Immobilizer system indicator light	LED		----
Electric starting system
System type	Constant mesh		----
Starter motor
Model/manufacturer	SM-13/MITSUBA		----
Power output	0.7 kW		----
Brushes
Overall length	12.0 mm (0.47 in)			4.0 mm
					(0.16 in)
Spring force	7.65 ~ 10.01 N		----
	(780 ~ 1,021 gf, 27.53 ~ 36.04 oz)
Commutator resistance	0.0015 ~ 0.0025 Ω at 20 °C (68 °F)		----
Commutator diameter	28 mm (1.10 in)			27 mm
					(1.06 in)
Mica undercut	0.7 mm (0.03 in)		----
Starter relay
Model/manufacturer	MS5F-561/JIDECO		----
Amperage	180 A		----
Coil resistance	4.18 ~ 4.62 Ω at 20 °C (68 °F)		----
Horn
Horn type	Plane		----
Model/manufacturer Ч quantity	YF-12/NIKKO Ч 2		----
Maximum amperage	3 A		----
Coil resistance	1.15 ~ 1.25 Ω at 20 °C (68 °F)		----
Performance	105 ~ 113 dB/2 m		----
Turn signal/hazard relay
Relay type	Full transistor		----
Model/manufacturer	FE246BH/DENSO		----
Self-cancelling device built-in	No			----
Turn signal blinking frequency		~ 95 cycles/minute		----
Wattage		W Ч 2 + 3.4 W		----

 

 

2 - 16

ELECTRICAL SPECIFICATIONS		SPEC
Item		Standard				Limit
Fuel pump assembly (fuel sender)
Model/manufacturer	5VU/AISAN		----
Sender unit resistance-full		~ 21 Ω		----
Sender unit resistance-empty	137 ~ 143 Ω		----
Coolant temperature sensor
Model/manufacturer	5PS/DENSO		----
Resistance at 20 °C (68 °F)	2.32 ~ 2.59 kΩ		----
Resistance at 80 °C (176 °F)	0.310 ~ 0.326 kΩ		----
Resistance at 110 °C (230 °F)	0.140 ~ 0.144 kΩ		----
Fuses
Main fuse		A		----
Headlight fuse		A		----
Signaling system fuse		A (XP500)		----
		A (XP500A)		----
Ignition fuse		A		----
Radiator fan motor fuse		A		----
Lighting system fuse		A		----
Fuel injection system fuse		A		----
ABS motor fuse		A (XP500A)		----
ABS control unit fuse	5 A (XP500A)		----
Backup fuse (storage box light,		A		----
immobilizer unit, and meter assem-
bly)
Spare fuse		A		----
Spare fuse		A (XP500)		----
Spare fuse		A		----
Spare fuse		A		----
Spare fuse	5 A (XP500A)		----

 

 

2 - 17

CONVERSION TABLE/
	SPEC
GENERAL TIGHTENING TORQUE SPECIFICATIONS

 

EAS00028

CONVERSION TABLE

 

All specification data in this manual are listed in SI and METRIC UNITS.

 

Use this table to convert METRIC unit data to IMPERIAL unit data.

 

Ex.
METRIC	MULTIPLIER		IMPERIAL
** mm	Ч		0.03937	=	** in
2 mm	Ч		0.03937	=	0.08 in
CONVERSION TABLE
	METRIC TO IMPERIAL
	Metric unit		Multiplier		Imperial unit
Tighten-	m · kg			7.233		ft · lb
m · kg			86.794		in · lb
ing torque
cm · kg			0.0723		ft · lb
	cm · kg			0.8679		in · lb
Weight	kg			2.205		lb
g			0.03527		oz
Speed	km/hr			0.6214		mph
	km			0.6214		mi
	m			3.281		ft
Distance	m			1.094		yd
	cm			0.3937		in
	mm			0.03937		in
	cc (cm3)		0.03527		oz (IMP liq.)
Volume/	cc (cm3)		0.06102		cu · in
Capacity	lt (liter)			0.8799		qt (IMP liq.)
	lt (liter)			0.2199		gal (IMP liq.)
	kg/mm			55.997		lb/in
Misc.	kg/cm2			14.2234		psi (lb/in2)
Centigrade	9/5+32		Fahrenheit (°F)
	(°C)

 

EAS00030

GENERAL TIGHTENING TORQUE

 

SPECIFICATIONS

 

This chart specifies tightening torques for stan-dard fasteners with a standard ISO thread pitch. Tightening torque specifications for spe-cial components or assemblies are provided for each chapter of this manual. To avoid warpage, tighten multi-fastener assemblies in a crisscross pattern and progressive stages until the specified tightening torque is reached. Unless otherwise specified, tightening torque specifications require clean, dry threads. Com-ponents should be at room temperature.

 

 

9 Distance between flats

 

10 Outside thread diameter

 

A	B	General tightening
	torques
(nut)	(bolt)
Nm	m · kg	ft · lb
10 mm	6 mm		0.6	4.3
12 mm	8 mm		1.5
14 mm	10 mm		3.0
17 mm	12 mm		5.5
19 mm	14 mm		8.5
22 mm	16 mm		13.0

 

2 - 18

TIGHTENING TORQUES ^SPEC

 

TIGHTENING TORQUES

 

ENGINE TIGHTENING TORQUES

 

Item

Part name

Thread

Q’ty

Tightening torque

Remarks

size

Nm

m · kg

ft · lb

Spark plug

—

M10

1.3

9.4

Cylinder head cover

Bolt

M6

1.0

7.2

Camshaft cap

Bolt

M6

1.0

7.2

Cylinder head and cylinder body

Nut

M9

3.5

E

Cylinder head and cylinder body

Nut

M9

4.6

E

Cylinder head and cylinder body

Bolt

M6

1.0

7.2

Cylinder head (exhaust pipe)

Stud bolt

M8

1.5

Cylinder body

Bolt

M6

1.0

7.2

Connecting rod cap

Nut

M7

See NOTE*1

M

Connecting rod cap (balancer)

Nut

M9

6.0

M

Balancer piston cylinder

Bolt

M10

5.8

LT

A.C. magneto rotor

Nut

M18

See NOTE*2

E

Timing chain tensioner

Bolt

M6

7.2

1.0

Timing chain tensioner cap bolt

Bolt

M6

0.7

5.1

Chain guide (intake side)

Bolt

M6

1.0

7.2

LT

Water pump housing cover

Bolt

M6

1.0

7.2

Water pump assembly

Bolt

M6

1.0

7.2

Coolant pipe

Bolt

M6

1.0

7.2

Radiator filler neck

Bolt

M6

0.7

5.1

Radiator drain bolt

Screw

M12

1.6

0.16

1.2

Water pump inlet pipe

Bolt

M6

1.0

7.2

Water pump outlet pipe

Bolt

M6

1.0

7.2

Thermostat cover

Bolt

M6

1.0

7.2

Oil pump assembly

Bolt

M6

1.0

7.2

Oil strainer assembly

Bolt

M6

1.0

7.2

LT

Oil cooler assembly

Bolt

M20

6.3

E

Oil filter cartridge

—

M20

1.7

Oil delivery pipe

Bolt

M6

1.0

7.2

LT

Intake manifold and cylinder head

Bolt

M6

1.0

7.2

Silencer assembly

Bolt

M6

0.9

6.5

Air filter case assembly

Bolt

M6

0.9

6.5

Exhaust pipe

Nut

M8

2.0

Muffler

Nut

M10

3.1

Muffler protector 1

Bolt

M6

1.0

7.2

LT

Muffler protector 2

Bolt

M6

1.0

7.2

LT

Crankcase

Bolt

M6

1.0

7.2

Crankcase

Bolt

M8

2.4

Engine oil drain bolt

Bolt

M14

4.3

Main gallery plug

Plug

M20

1.2

8.7

Oil tank

Bolt

M6

1.0

7.2

Stator coil base

Screw

M6

1.2

8.7

LT

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