Do not spin the bearing with compressed air because this will damage the bearing surfaces. 6 глава

 

2 - 19

TIGHTENING TORQUES

SPEC

Item

Part name

Thread

Q’ty

Tightening torque

Remarks

size

Nm

m · kg

ft · lb

Timing plug

Plug

M16

0.8

5.8

A.C. magneto cover

Bolt

M6

1.0

7.2

V-belt case

Bolt

M6

1.0

7.2

V-belt case

Bolt

M8

2.4

V-belt case cover 1

Bolt

M6

0.7

5.1

V-belt case cover 2

Bolt

M6

0.7

5.1

Plate and right crankcase cover

Bolt

M6

1.0

7.2

Right crankcase cover

Bolt

M8

2.4

V-belt case air filter cover and V-belt

Bolt

M6

0.7

5.1

case air filter element (right)

V-belt case air filter element (left)

Bolt

M6

0.7

5.1

Generator cover protector

Bolt

M6

0.7

5.1

Generator cover protector cover

Bolt

M6

0.7

5.1

Starter clutch

Bolt

M8

3.0

LT

Clutch boss nut

Nut

M36

9.0

Clutch assembly

Nut

M16

6.5

Chain drive holder assembly

Bolt

M8

3.0

Chain drive drain bolt

Bolt

M12

2.0

Chain drive case (outer)

Bolt

M6

1.0

7.2

Chain drive case cover

Bolt

M6

0.7

5.1

BEL-RAY

Primary sheave assembly

Nut

M20

16.0

assembly

lube®

Secondary sheave spring seat

Nut

M36

9.0

Secondary sheave assembly

Nut

M18

9.0

Shell BT

grease®

Primary bearing retainer

Screw

M6

1.1

8.0

LT

Secondary shaft bearing retainer

Bolt

M6

1.2

8.7

LT

Stator coil assembly

Bolt

M6

1.0

7.2

LT

Crankshaft position sensor

Bolt

M5

0.7

5.1

LT

Starter motor

Bolt

M6

1.0

7.2

Starter motor lead

Nut

M6

0.5

3.6

Thermostat cover

Bolt

M6

1.0

7.2

Fuel injector assembly

Bolt

M6

1.2

8.7

O2 sensor

—

M18

4.5

Coolant temperature sensor

—

M12

1.8

ECU (engine)

Screw

M6

0.3

2.2

Intake air pressure sensor

Nut

M6

1.0

7.2

NOTE:

*1:After tightening to 16 Nm (1.6 m · kg, 11 ft · lb), tighten another 90°. *2:After tightening to 60 Nm (6.0 m · kg, 43 ft · lb), tighten another 120°.

 

2 - 20

TIGHTENING TORQUES ^SPEC

 

Crankcase tightening sequence:

 

 

1 ~ 8 M8 Bolt

 

9 ~ 21 M6 Bolt

 

 

Cylinder head tightening sequence:

 

 

2 - 21

TIGHTENING TORQUES

SPEC

CHASSIS TIGHTENING TORQUES

Item

Thread

Tightening torque

Remarks

size

Nm

m · kg

ft · lb

Upper bracket pinch bolt

M8

3.0

Steering stem nut

M22

11.0

Lower ring nut

M25

2.0

See NOTE.

Front fork cap bolt

M38

2.4

Lower bracket pinch bolt

M8

2.3

Front fender

M6

0.7

5.1

Damper rod assembly bolt

M10

2.3

Upper handlebar holder

M8

2.3

Brake hose holder and upper bracket

M6

0.7

5.1

Brake hose union bolt

M10

3.0

Brake master cylinder holder

M6

1.0

7.2

Master cylinder reservoir cap

M4

0.1

0.7

Handlebar grip end

M16

2.6

Engine mounting

Front mounting nut (upper)

M12

8.7

Front mounting bolt (lower)

M10

4.8

Rear mounting nut

M12

8.7

Front wheel axle

M14

5.9

Front wheel axle pinch bolt

M8

2.3

Rear wheel axle nut

M14

10.0

Rear wheel axle pinch bolt

M8

1.7

Front brake caliper bracket

M10

4.0

Front brake caliper retaining bolt

M10

2.7

LS

Front brake disc

M8

1.8

LT

Rear brake caliper bracket

M10

4.0

Rear brake caliper retaining bolt

M10

2.7

LS

Rear brake disc

M8

1.8

LT

Rear wheel drive hub

M10

6.9

LT

Rear brake lock lever cable holder

M8

2.2

Brake caliper bleed screw

M7

0.6

4.3

Rear wheel sensor (XP500A)

M8

3.0

Front wheel sensor (XP500A)

M8

3.0

ECU (ABS) bracket (XP500A)

M6

0.7

5.1

Hydraulic unit (XP500A)

M8

1.6

Brake lever

M6

0.7

5.1

Swingarm and pivot shaft

M22

0.7

5.1

Pivot shaft and lock nut

M22

10.0

Chain drive case and swingarm

M10

4.0

Rear shock absorber (front side)

M16

6.8

Rear shock absorber (rear side)

M12

5.3

Front cowling and frame

M6

0.7

5.1

Inner fender and frame

M6

0.7

5.1

 

2 - 22

	TIGHTENING TORQUES		SPEC
Item		Thread	Tightening torque	Remarks
	size
	Nm	m · kg			ft · lb
Headlight unit and front cowling		M6		0.7		5.1
Tail/brake light assembly and frame		M6		0.7		5.1
Footrest board and frame		M6		0.7		5.1
Upper side cover moulding and passenger foot-	M6		0.7		5.1
rest
Rear side cover and frame		M6		0.7		5.1
Leg shield, footrest board and frame		M6		0.7		5.1
Footrest board and frame		M6		0.7		5.1
Seat damper		M8		1.6
Fuel tank		M6		1.0		7.2
Fuel pump		M5		0.4		2.9
Grab bar		M8		1.6
Seat lock		M6		0.7		5.1
Storage box		M6		1.0		7.2
Windshield		M5	0.4	0.04		0.3
Coolant reservoir		M6		0.4		2.9
Centerstand bracket		M10		5.5
Centerstand		M10		5.5
Sidestand (bolt and frame)		M10		0.9		6.5
Sidestand (bolt and nut)		M10		4.0
Passenger footrest		M8		2.3

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