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The throttle body should not be disassem-bled.




 

EAS00912

CHECKING THE FUEL INJECTORS

 

О Check:

 

fuel injectors Damage → Replace.

 

EAS00913

CHECKING THE THROTTLE BODY

 

П Check:

 

throttle body

 

Cracks/damage → Replace the throttle body.

П Check:

 

fuel passages Obstructions → Clean.

 

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Р Wash the throttle body in a petroleum-based solvent.

 

Do not use any caustic carburetor cleaning solution.

 

Р Blow out all of the passages with com-

 

pressed air.

 

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EAS00915

CHECKING THE FUEL PUMP OPERATION

 

С Check:

 

fuel pump operation

 

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У Remove the seat, fuel tank cover and fuel hose connector cover.

 

Refer to “SEAT” and “FUEL TANK” in chap-ter 3.

 

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THROTTLE BODY   FI    
         


 

   
   


Ф Disconnect the fuel hose 1 from the fuel pump.

 

CAUTION:

Although the fuel has been removed from the fuel tank, be careful when removing the fuel hoses, since there may be fuel remain-ing in it.

NOTE:

Before removing the hoses, place a few rags in the area under where it will be removed.


 

Х Connect and the fuel pressure adapter 2 and the pressure gauge 3 to the fuel pump and fuel hose.

Pressure gauge 90890-03153

 

Fuel pressure adapter 90890-03181

 

Ш Set the main switch to “ON” and the engine stop switch to “ ”.

 

Ш Start the engine.

 

Ш Measure the fuel pressure.

 

Out of specification → Check the fuel hose connection or replace the fuel pump.

Fuel pressure 240 ~ 260 kPa

(2.40 ~ 2.60 kgf/cm2,

~ 37.0 psi)

Ъ Turn the main switch to “OFF”.

 

Ъ Remove the pressure gauge and fuel pres-sure adapter.

 

NOTE:

Before removing the special tools, place a few rags in the area under where it will be removed.

Ы Install the fuel hose.

 

Ы Install the fuel hose connector cover, fuel tank cover and seat.

 

Refer to “SEAT” and “FUEL TANK” in chap-

 

ter 3.

 

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THROTTLE BODY   FI    
         


 

2 3 1

 

B / L Y L


EAS00916

CHECKING AND ADJUSTING THE

 

THROTTLE POSITION SENSOR

 

NOTE:

Before adjusting the throttle position sensor, the engine idling speed should be properly adjusted.

 

Ь Check:

 

throttle position sensor

 

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Э Disconnect the throttle position sensor cou-pler from the throttle position sensor.

 

Э Remove the throttle position sensor from the throttle body.

Э Connect the pocket tester (Ω Ч 1k) to the terminals of the throttle position sensor.

 

Positive tester probeblue terminal 1 Negative tester probe

black/blue terminal 2

 

Ю Measure the maximum throttle position sen-

 

sor resistance.

 

Out of specification → Replace the throttle position sensor.

Maximum throttle position sensor resistance

 

4.0 ~ 6.0 kat 20 °C (68 °F) (blue – black/blue)


 

Я Connect the pocket tester (Ω Ч 1k) to the terminals of the throttle position sensor.

 

Positive tester probe

 

yellow terminal 3 Negative tester probe

black/blue terminal 2

 

А While slowly opening the throttle, check that the throttle position sensor resistance is within the specified range.

 

Resistance does not change or it changes abruptly → Replace the throttle position sensor.

 

The slot is worn or broken → Replace the throttle position sensor.

 

 

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THROTTLE BODY   FI    
         


 

Х 1

B / L Y L


NOTE:

Check mainly that the resistance changes gradually when turning the throttle, since the readings (from closed to wide-open throttle) may differ slightly from those specified.

 

Throttle position sensor resis-tance

 

(0.52 ~ 0.9) ~ (4.0 ~ 6.0) kat 20 °C (68 °F)

(yellow – black/blue)

 

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Ц Adjust:

 

throttle position sensor angle

 

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Ч Connect the throttle position sensor coupler to the wire harness.

 

Ч Connect the digital circuit tester to the throt-tle position sensor.

 

Positive tester probe

 

yellow terminal 1 Negative tester probe

black/blue terminal 2

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