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Since the V-belt case air filter element is a dry type, do not let grease or water contact it.




6. Install:

 

• V-belt case air filter element (right)

 

• V-belt case air filter cover


 

T.

R.


 

7 Nm (0.7 m · kg, 5.1 ft · lb)


 

• V-belt case cover 2


 

T.

R.


 

7 Nm (0.7 m · kg, 5.1 ft · lb)


 

• V-belt case air filter element (left)


 

T.

R.


 

7 Nm (0.7 m · kg, 5.1 ft · lb)


 

М Install:

 

left footrest board

 

left upper side cover mole

 

Refer to “SIDE COVER MOULDINGS AND

 

LEG SHIELD”.

 

 

3 - 36


CHECKING THE THROTTLE BODY JOINTS AND INTAKE MANIFOLDS/

 

CHECKING THE FUEL HOSES AND FUEL TANK BREATHER HOSE/

CHECKING THE CRANKCASE BREATHER HOSE


CHK

ADJ


 

CHECKING THE THROTTLE BODY JOINTS

 

AND INTAKE MANIFOLDS

 

The following procedure applies to all of the throttle body joints and intake manifolds.

 

Н Remove:

 

leg shield

 

Refer to “SIDE COVER MOULDINGS AND

 

LEG SHIELD”.


 

2


 

О Check:

 

throttle body joints 1

 

intake manifolds 2 Cracks/damage → Replace.

Refer to “THROTTLE BODY” in chapter 7.

 

О Install:

 

leg shield

 

Refer to “SIDE COVER MOULDINGS AND

 

LEG SHIELD”.


 

EAS00097


 

 

 


 

CHECKING THE FUEL HOSES AND FUEL

 

TANK BREATHER HOSE

 

The following procedure applies to all of the fuel hoses and fuel tank breather hose.

 

П Remove:

 

right footrest board

 

right upper side cover mole

 

Refer to “SIDE COVER MOULDINGS AND

 

LEG SHIELD”.

 

П Check:

 

fuel hose 1

 

fuel tank breather hose 2 Cracks/damage → Replace.

П Install:

 

right upper side cover mole

 

right footrest board

 

Refer to “SIDE COVER MOULDINGS AND

 

LEG SHIELD”.

 

 

CHECKING THE CRANKCASE BREATHER

 

HOSE

 

И Remove:

 

leg shield

 

Refer to “SIDE COVER MOULDINGS AND

 

LEG SHIELD”.


 

3 - 37


CHECKING THE CRANKCASE BREATHER HOSE/

 

CHECKING THE EXHAUST SYSTEM


CHK

ADJ


 

Й Check:

 

crankcase breather hose 1

Cracks/damage → Replace.

 

Loose connection → Connect properly.

 

CAUTION:

Make sure that the crankcase breather hose is routed correctly.

Л Install:

 

leg shield

 

Refer to “SIDE COVER MOULDINGS AND

 

LEG SHIELD”.

 

 

EAS00099

CHECKING THE EXHAUST SYSTEM

 

The following procedure applies to all of the exhaust pipes and gaskets.

 

М Remove:

 

right rear side cover

 

Refer to “REAR COVERS AND TAIL/

 

BRAKE LIGHT ASSEMBLY”.

 

inner fender

 

Refer to “SIDE COVER MOULDINGS AND

 

LEG SHIELD”.

 

М Check:

 

exhaust pipes 1

 

muffler 2

 

Cracks/damage → Replace.

 

gasket 3 New

 

Exhaust gas leaks → Replace.

 

М Check:

 

tightening torque


 

T.

R.


 

Exhaust pipe nut 4

 

20 Nm (2.0 m · kg, 14 ft · lb) Muffler nut 5

31 Nm (3.1 m · kg, 22 ft · lb)


 

 

3 - 38


CHECKING THE EXHAUST SYSTEM/

 

CHECKING THE COOLANT LEVEL


CHK

ADJ


 

Н Install:

 

inner fender

 

Refer to “SIDE COVER MOULDINGS AND

 

LEG SHIELD”.

 

right rear side cover

 

Refer to “REAR COVERS AND TAIL/

 

BRAKE LIGHT ASSEMBLY”.

 

 

EAS00103

CHECKING THE COOLANT LEVEL

 

1. Stand the scooter on a level surface.

 

NOTE:

О Place the scooter on a suitable stand.

 

О Make sure that the scooter is upright.

 

Р Check:

 

coolant level

 

The coolant level should be between the maximum level mark a and minimum level

 

marks b.

 

Below the minimum level mark → Add the recommended coolant to the proper level.

CAUTION:

С Adding water instead of coolant lowers the antifreeze content of the coolant. If water is used instead of coolant, check and correct the antifreeze concentration of the coolant.

С Use only distilled water. Soft water may be used if distilled water is not available.

Т Start the engine, warm it up for several min-utes, and then turn it off.

 

Т Check:

 

coolant level

 

NOTE:

Before checking the coolant level, wait a few minutes until it settles.


 

 

3 - 39


CHK

CHECKING THE COOLING SYSTEM ADJ

 

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